Search

Machining is one of the eight basic manufacturing processes. This textbook covers the fundamentals and engineering analysis of both conventional and advanced/non-traditional material removal processes along with gear cutting/manufacturing and computer numerically controlled (CNC) machining.The text provides a holistic understanding of machining processes and machines in manufacturing; it enables critical thinking through mathematical modeling and problem solving, and offers 200 worked examples/calculations and 70 multiple choice questions on machining operations, as well as on CNC machining, with the eBook version offered in color.This unique book is equally useful to both engineering degree students and production engineers practicing in the manufacturing industry.

Advanced Machining and Finishing explains the background theory, working principles, technical specifications, and latest developments in a wide range of advanced machining and finishing techniques. The book includes valuable technical information, tables of data, and diagrams to assist machinists. Drawing on the work of experts in both academia and industry, coverage addresses theoretical developments as well as practical improvements from R&D. With over 25 important processes, from electro-chemical machining to nano-machining and magnetic field assisted finishing, this is the most complete guide to this subject available. This unique guide will allow readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This is part of a 4 volume set entitled Handbooks in Advanced Manufacturing, with the other 3 addressing Advanced Welding and Deforming, Additive Manufacturing and Surface Treatment, and Sustainable Manufacturing Processes. - Provides the theory, operational parameters, and latest developments in over 25 different machining and finishing processes - Addresses both traditional and non-traditional machining methods - Introduces basic concepts in an introductory chapter, helping readers from a range of backgrounds to engage with the subject matter

In the modern era of manufacturing, unconventional machining methods are quite popular due to various advantages such as high accuracy, excellent surface finish, less tool wear, much quieter operations, among others. Moreover, new age and novel materials are sometimes hard to machine with traditional machining processes due to their high strength and brittleness. Advances in Nonconventional Machining Processes covers recent development in such methods. Chapters have been contributed by many authors and provide detailed information about machining processes (ultrasonic machining, thermally enhanced machining and electronic discharge machining, to name a few). Additional chapters that provide information about novel materials and their fabrication as well as innovations in machining methods (including the use of machine learning techniques) which have long been established on an industrial scale are also included in the book. Advances in Nonconventional Machining Processes is a reference work suitable for apprentices and academic scholars studying manufacturing. Industry professionals who wish to know about cutting-edge developments in machining techniques will also find this a useful handbook for their library.

This book trains engineers and students in the practical application of machining dynamics, with a particular focus on milling. The book walks readers through the steps required to improve machining productivity through chatter avoidance and reduced surface location error, and covers in detail topics such as modal analysis (including experimental methods) to obtain the tool point frequency response function, descriptions of turning and milling, force modeling, time domain simulation, stability lobe diagram algorithms, surface location error calculation for milling, beam theory, and more. This new edition includes updates throughout the entire text, new exercises and examples, and a new chapter on machining tribology. It is a valuable resource for practicing manufacturing engineers and graduate students interested in learning how to improve machining productivity through consideration of the process dynamics.

Start a successful career in machining Metalworking is an exciting field that's currently experiencing a shortage of qualified machinists—and there's no time like the present to capitalize on the recent surge in manufacturing and production opportunities. Covering everything from lathe operation to actual CNC programming, Machining For Dummies provides you with everything it takes to make a career for yourself as a skilled machinist. Written by an expert offering real-world advice based on experience in the industry, this hands-on guide begins with basic topics like tools, work holding, and ancillary equipment, then goes into drilling, milling, turning, and other necessary metalworking processes. You'll also learn about robotics and new developments in machining technology that are driving the future of manufacturing and the machining market. Be profitable in today's competitive manufacturing environment Set up and operate a variety of computer-controlled and mechanically controlled machines Produce precision metal parts, instruments, and tools Become a part of an industry that's experiencing steady growth Manufacturing is the backbone of America, and this no-nonsense guide will provide you with valuable information to help you get a foot in the door as a machinist.

This book covers the various advanced manufacturing processes employed by manufacturing industries to improve their productivity in terms of socio-economic development. The authors present automated conventional and non-conventional machining techniques as well as virtual machining principles and techniques. Material removal by mechanical, chemical, thermal and electrochemical processes are described in detail. A glossary of key concepts is attached at end of the book.

This book describes machining technology from a wider perspective by considering it within the machining space. Machining technology is one of the metal removal activities that occur at the machining point within the machining space. The machining space consists of structural configuration entities, e.g., the main spindle, the turret head and attachments such the chuck and mandrel, and also the form-generating movement of the machine tool itself. The book describes fundamental topics, including the form-generating movement of the machine tool and the important roles of the attachments, before moving on to consider the supply of raw materials into the machining space, and the discharge of swarf from it, and then machining technology itself. Building on the latest research findings “Theory and Practice in Machining System” discusses current challenges in machining. Thus, with the inclusion of introductory and advanced topics, the book can be used as a guide and survey of machining technology for students and also as the basis for the planning of future research by professors and researchers in universities and scientific institutions. Professional engineers can use the book as a signpost to technical developments that will be applied in industry in coming years.

This thesis focuses on producing hybrid freeform surfaces using an advanced diamond-turning process, understanding the generation of surface accuracies (form errors) and how the choice of cutting strategies affects these, as well as simplifying the complications of generating cutting paths for such freeform surfaces. The breakthroughs behind this thesis are the development of novel, multiple-axis, diamond turning techniques to overcome the limitations of conventional diamond turning processes, an analytical model to optimize the generation of ultraprecise freeform surfaces, and an add-on tool path processor for CAD/CAM software solutions. It appeals to researchers and scholars with a strong machining background who are interested in the field of manufacturing ultraprecise freeform surfaces or in the field of optimizing ultraprecision machining processes.

This book describes various hybrid machining and finishing processes. It gives a critical review of the past work based on them as well as the current trends and research directions. For each hybrid machining process presented, the authors list the method of material removal, machining system, process variables and applications. This book provides a deep understanding of the need, application and mechanism of hybrid machining processes.

This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.

Nontraditional machining utilizes thermal, chemical, electrical, mechanical and optimal sources of energy to bind, form and cut materials. Advanced Analysis of Nontraditional Machining explains in-depth how each of these advanced machining processes work, their machining system components, and process variables and industrial applications, thereby offering advanced knowledge and scientific insight. This book also documents the latest and frequently cited research results of a few key nonconventional machining processes for the most concerned topics in industrial applications, such as laser machining, electrical discharge machining, electropolishing of die and mold, and wafer processing for integrated circuit manufacturing.

Nontraditional machining employs processes that remove material by various methods involving thermal, electrical, chemical and mechanical energy or even combinations of these. Nontraditional Machining Processes covers recent research and development in techniques and processes which focus on achieving high accuracies and good surface finishes, parts machined without burrs or residual stresses especially with materials that cannot be machined by conventional methods.With applications to the automotive, aircraft and mould and die industries, Nontraditional Machining Processes explores different aspects and processes through dedicated chapters. The seven chapters explore recent research into a range of topics including laser assisted manufacturing, abrasive water jet milling and hybrid processes.Students and researchers will find the practical examples and new processes useful for both reference and for developing further processes. Industry professionals and materials engineers will also find Nontraditional Machining Processes to be a source of ideas and processes for development and industrial application.

Finite Element Method in Machining Processes provides a concise study on the way the Finite Element Method (FEM) is used in the case of manufacturing processes, primarily in machining. The basics of this kind of modeling are detailed to create a reference that will provide guidelines for those who start to study this method now, but also for scientists already involved in FEM and want to expand their research.A discussion on FEM, formulations, and techniques currently in use is followed up by machining case studies. Orthogonal cutting, oblique cutting, 3D simulations for turning and milling, grinding, and state-of-the-art topics such as high speed machining and micromachining are explained with relevant examples. This is all supported by a literature review and a reference list for further study.As FEM is a key method for researchers in the manufacturing and especially in the machining sector, Finite Element Method in Machining Processes is a key reference for students studying manufacturing processes but also for industry professionals.

Machining dynamics are vital to the performance of machine tools and machining processes in manufacturing. Advances in computational modelling, sensors, diagnostic equipment and analysis tools, 3D surface metrology and manufacturing science are providing a new perspective on the machining process. Written by experts in each field, this book discusses the state-of-the-art applications, practices and research in machining dynamics. Part 1 presents the basic theory, analysis and control methodology in addition to detailed modelling and diagnostic techniques, while Part 2 focuses on the applications of machining dynamics in machining processes such as turning, grinding, gear machining and non-traditional machining. Advanced undergraduate and postgraduate students studying manufacturing engineering and machining technology will find this book a comprehensive introduction. Manufacturing engineers, production supervisors, planning and application engineers and designers will find it a useful reference.

'Machining dynamics: Frequency response to improved productivity'will train engineers and students in the practical application of machining dynamics, with a particular focus on milling. The book is arranged such that the steps required to improve machining productivity through chatter avoidance and reduced surface location error (forced vibrations resulting in part geometric errors) are clearly evident. The following topics are covered in detail: modal analysis, including experimental methods, to obtain the tool point frequency response function; descriptions of turning and milling, including force modeling, time domain simulation, stability lobe diagram algorithms, and surface location error calculation for milling; and receptance coupling methods for tool point frequency response prediction, including beam theory. Numerical examples are included, as well as the MATLAB code used to develop the figures.

Machining is one of the most important manufacturing processes. Parts manufactured by other processes often require further operations before the product is ready for application. “Machining: Fundamentals and Recent Advances” is divided into two parts. Part I explains the fundamentals of machining, with special emphasis on three important aspects: mechanics of machining, tools, and work-piece integrity. Part II is dedicated to recent advances in machining, including: machining of hard materials, machining of metal matrix composites, drilling polymeric matrix composites, ecological machining (minimal quantity of lubrication), high-speed machining (sculptured surfaces), grinding technology and new grinding wheels, micro- and nano-machining, non-traditional machining processes, and intelligent machining (computational methods and optimization). Advanced students, researchers and professionals interested or involved in modern manufacturing engineering will find the book a useful reference.