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Abstract: A granular structure is an aggregation of grains whose sizes are characterized by a given distribution. A sample of this kind of structure is often modeled by a rectangle filled with disks in two dimensions or a parallelepiped containing spherical balls in three dimensions. Therefore, the geometrical modeling of such a structure consists in determining a “dense” repartition of disjoint disks (or spherical balls) with respect to the specified size distribution. In this paper, a new sphere packing algorithm based on an advancing-front approach, commonly used in meshing methods, is proposed. Significant improvements in computing time and density have been obtained comparing to existing methods. In addition, we show that the generated circular grains can be transformed into polygonal (polyhedral) cells generally observed in reality. An example of a metallic nanostructure model is presented. To cite this article: P. Laug et al., C. R. Mecanique 336 (2008). [Copyright &y& Elsevier]