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We aim to address the issues of difficult acquisition of bearing fault data, few feature data sets, and low efficiency of intelligent diagnosis. In this paper, an orthogonal wavelet transform K-nearest neighbor (OWTKNN) diagnosis method has been proposed. The (OWT) method extracts the peaks of each detail signal as training samples and uses the K-Nearest Neighbor (KNN) method for fault classification. The classification results of the multiple fault test data obtained through rolling bearing tests show that the method can reach a fault recognition rate of 100%, and compared with KNN without extracted eigenvalues, it significantly improves the classification effects from various unknown fault data of the bearing inner ring and ball, shortens classification time, and improves the intelligent diagnosis efficiency. In addition, it achieves an overall recognition rate exceeding 95%, Comparing OWT, EMD, and VMD feature extraction methods, both the OWTKNN and k-center point clustering algorithm do not exceed 80% (KCA), also bearing testimony of the effectiveness of this method. [ABSTRACT FROM AUTHOR]

To improve the machining accuracy and production efficiency of precision components with deep hole structures, an online prediction method of the inner hole roundness error, which cannot be directly measured in real time during the machining process, is proposed in this paper. For online prediction of the workpiece roundness error (WRE) during machining, a predictive model based on correlation analysis and a proportional method is proposed according to the spindle synchronous error motion (SSEM) by three-probe method testing. To improve the prediction accuracy of the WRE, a particle swarm optimization (PSO) algorithm is introduced for optimizing a probe mounting angle of a three-probe method, and a harmonic wavelet method for SSEM feature extraction is proposed. Using the PSO algorithm, the optimal probe mounting angle of the three-probe method is obtained, the influence of spindle surface roundness on SSEM is eliminated, and the higher-order harmonic suppression of the three-probe method is avoided effectively. By the harmonic wavelet method, the accurate SSEM extraction is enhanced and the WRE prediction accuracy is promoted. The experiments show that the inner hole roundness error online prediction method proposed in this paper has high prediction accuracy. [ABSTRACT FROM AUTHOR]

At present, the image mining is mainly based on its local and key features, which focuses on its texture and statistical grayscale features, but it focuses on its edge and shape features rarely. However, the contour is also an important feature for image shape recognition. In this paper, a good target image contour coding algorithm was adopted, and an LCV segmentation model with good image boundary acquisition capability that can reflect the target image contour features was selected for the original image contour segmentation. The detailed features analysis of the contour coding algorithm was carried out through the experiments; the experimental results showed that the algorithm was a significant technological breakthrough in image feature extraction and recognition. [ABSTRACT FROM AUTHOR]

The Industry 4.0 revolution is insisting strongly for use of machine learning-based processes and condition monitoring. In this paper, emphasis is given on machine learning-based approach for condition monitoring of shaft misalignment. This work highlights combined approach of artificial neural network and support vector machine for identification and measure of shaft misalignment. The measure of misalignment requires more features to be extracted under variable load conditions. Hence, primary objective is to measure misalignment with a minimum number of extracted features. This is achieved through normalization of vibration signal. An experimental setup is prepared to collect the required vibration signals. The normalized time domain nonstationary signals are given to discrete wavelet transform for features extraction. The extracted features such as detailed coefficient is considered for feature selection viz. Skewness, Kurtosis, Max, Min, Root mean square, and Entropy. The ReliefF algorithm is used to decide best feature on rank basis. The ratio of maximum energy to Shannon entropy is used in wavelet selection. The best feature is used to train machine learning algorithm. The rank-based feature selection has improved classification accuracy of support vector machine. The result obtained with the combined approach are discussed for different misalignment conditions. [ABSTRACT FROM AUTHOR]

As one of the most vital parts of rotating equipment, it is an essential work to diagnose rolling bearing failure. The traditional signal processing-based rolling bearing fault diagnosis algorithms rely on artificial feature extraction and expert knowledge. The working condition of rolling bearings is complex and changeable, so the traditional algorithm is slightly lacking adaptability. The damage degree also plays a crucial role in fault monitoring. Different damage degrees may take different remedial measures, but traditional fault-diagnosis algorithms roughly divide the damage degree into several categories, which do not correspond to the continuous value of the damage degree. To solve the abovementioned two problems, this paper proposes a fault-diagnosis algorithm based on "end-to-end" one-dimensional convolutional neural network. The one-dimensional convolution kernel and the pooling layer are directly applied to the original time domain signal. Feature extraction and classifier are merged together, and the extracted features are used to judge the damage degree at the same time. Then, the generalization ability of the model is studied under a variety of conditions. Experiments show that the algorithm can achieve more than 99% accuracy and can accurately give the damage degree of the bearing. It has good performance under different speeds, different types of motors, and different sampling frequencies, and so it has good generalization ability. [ABSTRACT FROM AUTHOR]

Feature extraction from vibration signal is still a challenge in the area of fault diagnosis and remaining useful life (RUL) estimation of rotary machine. In this paper, a novel feature called phase space similarity (PSS) is introduced for health condition monitoring of bearings. Firstly, the acquired signal is transformed to the phase space through the phase space reconstruction (PSR). The similar vibration always exists in the phase space due to the comparable evolution of the dynamics that are characteristic of the system state. Secondly, the normalized cross-correlation (NCC) is employed to calculate the PSS between bearing data with different states. Based on the PSS, a fault pattern recognition algorithm, a bearing fault size prediction algorithm, and a RUL estimation algorithm are introduced to analyze the experimental signal. Results have shown the effectiveness of the PSS as it can better grasp the nature and regularity of the signals. [ABSTRACT FROM AUTHOR]