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Abstract: A single-blow transient test technique based on axial dispersion model is proposed for the determination of both heat transfer coefficient and axial dispersion coefficient in plate heat exchangers, characterized by NTU and dispersive Peclet number respectively. The present experimental analysis deals with the effect of flow maldistribution on the transient temperature response for U-type plate heat exchangers. The experiments are carried out with uniform and non-uniform flow distributions for various flow rates and two different numbers of plates. Special effort has been made to differentiate the deviation from plug flow due to flow maldistribution and fluid backmixing. The fluid axial dispersion is used to characterize the backmixing and other deviations from plug flow. Due to unequal distribution of the fluid, the velocity of the fluid varies from channel to channel and hence the heat transfer coefficient variations are also taken into consideration. The computed outlet fluid temperatures are compared with experimental outlet temperatures, and the values of dispersive Peclet numbers are estimated. The results indicate that in order to get parameters independent of the number of plate used in single-blow experiment, it is essential to isolate flow maldistribution from backmixing. This paper has brought out a practical way in which this isolation can be done in the process of data reduction through suitable computational model. [Copyright &y& Elsevier]

Abstract: In the present study, a 3D numerical simulation of a whole heat exchanger with middle-overlapped helical baffles is carried out by using commercial codes of GAMBIT 2.3 and FLEUNT 6.3. At first, the computational model and numerical method of the whole heat exchanger with middle-overlapped helical baffles is presented in detail, and parallel computation mode is adopted for the simulation of a whole heat exchanger with six cycles of the middle-overlapped helical baffles of 40° helical angle on a grid system of 13.5-million cells; second, the validation of the computational model is performed by comparing the total pressure drop and average Nusselt number of the whole heat exchanger with experimental data. Reasonably good agreement is obtained, and the reasons causing to the discrepancy are analyzed. The shell-side fluid pressure and temperature fields of the whole area are then presented. Finally the cycle average Nusselt number of different cycle in the heat exchanger are compared and it is found that within the accuracy allowed in engineering computation, periodic model for one cycle can be used to investigate the heat transfer and pressure drop characteristics for different heat exchanger to save computational source. The companion paper will provide details of simulation results using the periodic model for different helical angles and different structures of helical baffles. [Copyright &y& Elsevier]