Search

This paper proposes a new enterprise intelligentization framework, by making the transition from process transformation to artificial intelligence (AI) transformation. The novel transformation framework can be decomposed into the conceptual model of AI strategic planning, the procedural model, the operational model, and the analytics model. For leading-edge microchip production, a new AI transformation project regarding the reticle SMIF pod (RSP) transport system designed by a medium-sized semiconductor tool vendor in Taiwan is presented. The technical advantages, gained from the implementation of the presented AI transformation project, over the existing RSP systems are manifold. The throughput and yield rate significantly increase on a semiconductor-fabrication-plant basis. The clean room construction costs less by approximately 3 million dollars per FAB, mainly attributed to the redesigned automatic optical inspection flow. The proposed model-based framework proves to be a viable tool from the process transformation to the AI transformation in the semiconductor manufacturing. [ABSTRACT FROM AUTHOR]

Purpose: Wafer bonding is a key process for 3 D advanced packaging of integrated circuits. It requires very high accuracy for the wafer alignment. To solve the problems of large movement stroke, position calibration error and low production efficiency in optical alignment, this paper aims to propose a new wafer magnetic alignment technology (MAT) which is based on tunnel magneto resistance effect. MAT can realize micro distance alignment and reduces the design and manufacturing difficulty of wafer bonding equipment. Design/methodology/approach: The current methods and existing problems of wafer optical alignment are introduced, and the mechanism and realization process of wafer magnetic alignment are proposed. Micro magnetic column (MMC) marks are designed on the wafer by the semiconductor manufacturing process. The mathematical model of the space magnetic field of the MMC is established, and the magnetic field distribution of the MMC alignment is numerically simulated and visualized. The relationship between the alignment accuracy and the MMC diameter, MMC remanence, MMC thickness and sensor measurement height was studied. Findings: The simulation analysis shows that the overlapping double MMCs can align the wafer with accuracy within 1 µm and can control the bonding distance within the micrometer range to improve the alignment efficiency. Originality/value: Magnetic alignment technology provides a new idea for wafer bonding alignment, which is expected to improve the accuracy and efficiency of wafer bonding. [ABSTRACT FROM AUTHOR]

As we enter a New Year, we can look back on another year of solid accomplishment at IEEE Transactions on Semiconductor Manufacturing. I am happy to report that our impact factor remains steady at 2.70, and our mean time to first decision remains competitive at 8.3 weeks. Our Editorial Board remains as strong as ever, with the addition of Dr. Jun-Haeng Lee in the area of machine learning and data science applications in 2023, and we are actively seeking new board members. Our submissions remain strong, as do the special sections from conferences (ASMC, ISSM and CS-MANTECH). The Special Issue on Production-Level Artificial Intelligence Applications in Semiconductor Manufacturing appeared in the November issue, and two additional special issues are in preparation. Prof. Duane Boning of MIT and Dr. Bill Nehrer of Technology Consultancy are co-editing a special issue on “Semiconductor Design for Manufacturing,” which will be a collaborative effort with the IEEE Transactions on Electron Devices. Drs. Oliver Patterson of Intel and Tomasz Brozek of PDF Solutions are also co-editing a special issue on sustainable semiconductor manufacturing. We are also happy to announce the Best paper Award for 2023, in the companion editorial appearing in this issue. Congratulations to all the honorees, and we hope we will continue to see their submissions in the future. Our thanks go to Drs. Jeanne Bickford, Dragan Djurdjanovic and Mahadeva Iyer Natarajan for their work on this committee. [ABSTRACT FROM AUTHOR]