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Energy consumption in commercial buildings is significantly affected by the performance of heating, ventilation, and air-conditioning (HVAC) systems, which are traditionally operated using centralized controllers. HVAC control requires adjusting multiple setpoints such as chilled water temperatures and supply air temperature (SAT). Supervisory control framework in a distributed setting enables optimal HVAC operation and provides scalable solutions for optimizing energy across several scales from homes to regional areas. This paper proposes a distributed optimization framework for achieving energy efficiency in large-scale building energy systems. It is highly desirable to have building management systems that are scalable, robust, flexible, and are low cost. For addressing the scalability and flexibility, a modular problem formulation is established that decouples the distributed optimization level from local thermal zone modeling level. We leverage a recently developed generalized gossip algorithm for robust distributed optimization. The supervisory controller aims at minimizing the energy input considering occupant comfort. For validating the proposed scheme, a numerical case study based on a physical testbed in the Iowa Energy Center is presented. We show that the distributed optimization methodology outperforms the typical baseline strategy, which is a rule-based controller to set a constant supply air temperature. This paper also incorporates a software architecture based on the VOLTTRON platform, developed by the Pacific Northwest National Laboratory (PNNL), for practical implementation of the proposed framework via the BACnet system. The experimental results show that the supervisory control framework proposed in this paper can save energy by approximately 11%. [ABSTRACT FROM AUTHOR]

Redundancy is a useful feature in dynamic systems which can be exploited to enhance performance in various tasks. In this work, redundancy will be utilized to minimize the energy consumption of a linear manipulator, while in some cases an additional task of end-effector tracking will also be required and achieved. Optimal control theory has been extensively used for the optimization of dynamic systems; however, complex tasks and redundancy make these problems computationally expensive, numerically difficult to solve, and in many cases, ill-defined. In this paper, evolutionary bilevel optimization for the problem is presented. This is done by setting up an upper level optimization problem for a set of decision variables and a lower level one that actually calculates the optimal inputs and trajectories. The upper level problem is solved by a genetic algorithm (GA), whereas the lower level problem uses classical optimal control. As a result, the proposed algorithm allows the optimization of complex tasks that usually cannot be solved in practice using standard optimal control tools. In addition, despite the use of penalty functions to enforce saturation constraints, the algorithm leads to global energy minimization. Illustrative examples of a redundant x-y robotic manipulator with complex overall tasks will be presented, solved, and discussed. [ABSTRACT FROM AUTHOR]

Disassembly is a very important step in recycling and maintenance, particularly for energy saving. However, disassembly sequence planning (DSP) is a challenging combinatorial optimization problem due to complex constraints of many products. This paper considers partial and parallel disassembly sequence planning for solving the degrees-of-freedom in modular product design, considering disassembly time, cost, and energy consumption. An automatic self-decomposed disassembly precedence matrix (DPM) is designed to generate partial/parallel disassembly sequence for reducing complexity and improving efficiency. A Tabu search-based hyper heuristic algorithm with exponentially decreasing diversity management strategy is proposed. Compared with the low-level heuristics, the proposed algorithm is more efficient in terms of exploration ability and improving energy benefits (EBs). The comparison results of three different disassembly strategies prove that the partial/parallel disassembly has a great advantage in reducing disassembly time, and improving EBs and disassembly profit (DP). [ABSTRACT FROM AUTHOR]

Energy consumption in five-axis machining of freeform surfaces can be considerably large for large-size parts. This paper presents a study on how to setup the workpiece in order to minimize the energy consumption without modifying the toolpath itself. For an arbitrary freeform workpiece, the way how it is setup on the working table highly affects the machine's kinematic behavior, which dominates the overall processing time and energy consumption. Taking into account the speed and acceleration limit of each axis of the machine, we first establish the energy consumption model as a function of the workpiece setup. However, this original model involves certain critical physically pertinent coefficients (such as the moment of inertial of a rotary table) which are usually unavailable in practice. Instead, by exploring insightful geometric characteristics of the five-axis machine, an alternative energy consumption model is established which is independent of those hard-to-obtain coefficients. A simple algorithm is then designed to optimize this model. Both computer simulations and physical cutting experiments demonstrate that, when compared with an arbitrary setup, the optimized workpiece setup is able to achieve a significant saving (as much as 50%) in both energy consumption and total machining time, both using a same tool path. [ABSTRACT FROM AUTHOR]