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The first-order phase transition plays a pivotal role in material behaviors, yet that of carbides, a type of important material, has not been systematically studied. Herein, the melting process and structural properties of binary iron carbide (FexCy) nanoparticles are characterized by reactive molecular dynamics simulation. It was found that the melting point of FexCy nanoparticles decreased with the decreasing size and increased with the increasing Fe/C ratio, which were consistent with the experimental results. The melting process starts at the surface and proceeds inwards. The carbon atoms are fully activated before reaching the melting point and the iron core melts last. At high temperatures, carbon atoms exhibit significant outward diffusion behavior and form carbon deposition on the surface. When the temperature exceeds the pre-melting point, although the high temperature gives the nanoparticles more atomic active sites with low coordination, the surface carbon accumulation, such as C2, blocks the active sites leading to a lower turnover frequency of FexCy for CO dissociation. These findings provide an atomistic comprehension of the melting mechanisms and behaviors of binary FexCy nanoparticles, as well as a theoretical foundation for understanding their structural transformation as a catalyst, which is caused by the heat released from catalytic exothermic reactions. [ABSTRACT FROM AUTHOR]

[Display omitted] • Real space evidence of p4g(2 × 2) Fe 2 C and Co 2 C surface carbides. • Tip-sample distance dependent STM imaging of Fe 2 C. • Fe 2 X (X = B, C, N, O) with increasing electrons the reconstruction becomes less favourable. Thin FCC (1 0 0) iron and cobalt carbide films were prepared on Cu(1 0 0) to study the connection between their structure, electronic properties and stability. We present the first detailed, real space experimental confirmation of the C-induced clock reconstruction on the FCC(1 0 0) surfaces of iron and cobalt. Both Fe and Co surface carbides show p4g (2 × 2) surface reconstruction with tetracoordinated square planar carbon and pure FCC (1 0 0) metal layers underneath. Combining tip-sample distance dependent STM imaging with theoretical calculations we present different imaging modes of Fe 2 C. Using a combination of angle-resolved x-ray photoelectron spectroscopy (AR-XPS), Auger electron spectroscopy (AES), low energy electron diffraction (LEED), scanning tunneling microscopy (STM), and theoretical calculations we provide detailed electronic and structural models for Fe 2 C and Co 2 C p4g (2 × 2) surface carbides and other 2D Fe 2 X interstitial compound systems. In various Fe 2 X (X = B, C, N, O) surface compounds moving to the right in the periodic table with increasing electrons the reconstruction becomes less favorable, while iron carbide shows the highest stability. [ABSTRACT FROM AUTHOR]

[Display omitted] • The morphology evolution of Hägg carbide Fe 5 C 2 under hydrogen conditions was explored. • Carbon-rich facets expose more area surface in Wulff construction with decreasing hydrogen chemical potential, while iron-rich facets are in contrast. • The reduction of surface carbon to methane for (1 1 1) and (11-1) facets is more facile than other facets. In heterogeneous catalysis, the interaction between adsorbates and substrate surface plays an important role on surface structure evolution and even the reaction mechanism. Herein, unified DFT calculation and ab initio atomistic thermodynamics were adopted to explore the interaction between hydrogen and multiple Fe 5 C 2 surfaces. The computation indicates that the dissociation of hydrogen molecule is both thermodynamically and kinetically favorable on Fe 5 C 2 surfaces. The adsorption energy of hydrogen atoms is related to the summed H bond valance (SBV H), a higher SBV H corresponding to a more stable adsorption strength. Based on calculated surface free energy with different hydrogen coverage, the equilibrium crystalline morphology evolution of Fe 5 C 2 under dynamic conditions was constructed with Wulff theorem. C-rich facets expose more area in Wulff construction with decreasing hydrogen chemical potential. The generation of carbon vacancy through reducing to methane has also been investigated, and the reduction of (1 1 1) and (11-1) facets is more facile than other facets. We anticipate this work could complement some knowledge to help understanding the surface structure and performance of iron carbide catalysts under experimental conditions. [ABSTRACT FROM AUTHOR]

Sn-containing Fe 5 C 2 interface not only can boost the rates of oxygen removal but also restrain the coke deposition by elevating the barrier of nucleation, which stabilizes the active iron carbide structure and enhanced the stability remarkablely. [Display omitted] • Oxygen removal by carbon oxide is facilitated for Fe-Sn interface； • Coking deposition was inhibited remarkably for Fe-Sn bimetallic catalysts; • Catalytic stability was significantly enhanced for Sn0.25 and Sn0.50 catalysts; • Provided a strategy to construct durable catalysts under the perspective of oxygen removal and coking resistance. Comprehending deactivation mechanisms and constructing durable Fe-based catalysts remain a substantial challenge for Fischer-Tropsch synthesis. In this contribution, the effects of Sn promoter on the structure and catalytic performance of Fe-based catalysts were investigated systematically. The catalytic stability was enhanced significantly for 100Fe/0.25Sn and 100Fe/0.50Sn catalysts, reducing the deactivation rate almost four-fold and seven-fold respectively. Combined with several characterizations and DFT calculation, it has been confirmed that Sn-containing Fe 5 C 2 interface not only can boost the rates of oxygen removal but also restrain the coke deposition by elevating the barrier of nucleation, which stabilizes the active iron carbide structure and inhibits the deactivation efficiently. This study may broaden the understanding of enhanced stability during Fe-based FTS under the perspective of oxygen removal and coking resistance and provide a strategy to construct durable catalysts. [ABSTRACT FROM AUTHOR]