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The overall target of this project, called Bioforest, is to develop an economic process for the production of commodity chemicals from mixed forest biomass, consisting of logging residues of hardwoods (HW) and softwoods (SW) and also from recycled fibers. The aim is to dissolve the biomass lignin and to produce monosugars based on hemicelluloses and hydrolyzed cellulose in high yield. The hydrolyzate could subsequently be converted into chemicals by modified acetone-butanol-ethanol fermentation. Here, the total mass balances of SO2-ethanol-water fractionation of different types of biomass feedstocks, such as SW and HW biomass, and deinked pulp are presented. Chemical composition of the feedstocks, solid residues (pulps) and spent liquors of fractionation were analyzed to gain more understanding about the fractionation procedure. The analysis was focused on carbohydrates, lignin, ash, acetyl groups and sugar degradation products. It was also examined if all feedstocks could be treated simultaneously in one digester because a larger feedstock supply within an economic transport radius improves the viability of the process. The fractionation approach was successful and it can be concluded that the method presented is very versatile for future applications in lignocellulosic biorefineries. [ABSTRACT FROM AUTHOR]

In a forest based biorefinery, pulp and paper are the main products, while side-streams are utilized for value-added products. One biorefinery concept is to remove hemicelluloses from wood by extraction prior to pulping and converting them into biofuels or chemicals. This study presents a concept of a larch wood based biorefinery and focuses on the mass balance of pre-extraction. Sugar rich extracts were obtained by hot water extraction of Siberian larch ( Larix sibirica Lebed.) wood chips at different temperatures and times. At 160°C and 60-90 min the extract contains 13-16% hemicelluloses (on wood). The composition of extracts and extracted wood has been determined to have a basis for mass balances. Fermentation of the hydrolyzed extract with Bacillus coagulans MXL-9 resulted in consumption of all C6 and C5 sugars and produced lactic acid in high yield. In an earlier work, it was demonstrated that water pre-extraction of larch chips followed by polysulfide-anthraquinone (PSAQ) pulping still produced a good papermaking pulp at a yield comparable to the corresponding non-extracted kraft pulp. Accordingly, the present results show that a larch wood based biorefinery has a potential for industrial application. [ABSTRACT FROM AUTHOR]

SO2-ethanol-water (SEW) pulping is a promising fractionation process for lignocellulosics to produce pulp and value-added chemicals as a contribution to the concept of forest biorefinery. The presence of SO2 leads to dissolution of hemicelluloses in high yield mostly as monomeric sugars, while lignin becomes soluble through sulfonation. After lignin removal, the dissolved sugars may be used as feedstock for fermentation to ethanol or butanol. SEW pulping may be considered a hybrid between solvent pulping (organosolv pulping by solvolysis) and acid sulfite pulping. Absence of an inorganic base leads to simplification of the recovery cycle. Furthermore, alcohol increases the impregnation rate of dissolved SO2 into wood, so that a separate impregnation phase is not necessary. Also, the presence of SO2 allows cooking of softwoods, while ethanol pulping is limited to hardwoods. Thus, SEW pulping may be applied to a wide variety of lignocellulosics at lower temperatures and similar cooking times than those used in kraft pulping. In the present study, SEW pulping experiments were performed on spruce chips at cooking temperatures of 135–165°C with a 12% SO2 solution at a liquor-to-wood ratio of 6:1 l kg-1. The effect of cooking temperature and time on kappa number, yield, and intrinsic viscosity of the pulp was determined. Based on these results, the kinetics of delignification, hemicelluloses removal, and cellulose hydrolytic destruction were established. [ABSTRACT FROM AUTHOR]

A mixture of US southern hardwood chips was treated with aqueous acetic and formic acid (FA) solutions in a modified Dionex ASE100 extractor. The amount and selectivity of hemicelluloses dissolution increase at higher acetic acid (AA) and FA concentrations, but cellulose remains intact in the residual wood. Even at the highest AA concentration of 100 g l-¹, the dissolved hemicellulose fragments are still oligomeric except for arabinose. The formation of lignin-like condensation products (LCPs) and decomposition of dissolved mannose, arabinose, and galactose were observed at the highest AA concentration. Sugar hydrolysis is more pronounced with the addition of FA at increasing temperature. The concentration of xylose in the FA extract is approximately the same as that of xylooligomers at 160°C. Formation of LCPs is only observed at 170°C during 10 g l-¹ FA treatment. The concentrations of dissolved wood components increase linearly with increased recycling of the FA extract. [ABSTRACT FROM AUTHOR]