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The focus of whey processing has been changed from waste treatment to the production of valuable products owing to the advancement of membrane technology. Producing high quality whey products at low energy consumption entails novel techniques for whey concentration. This study proposes forward osmosis (FO) as a potential approach to concentrate whey protein solutions, which is superior to the concentration via reverse osmosis (RO), mainly owing to the low hydraulic pressure during FO process. In particular, this work validated the feasibility of FO-based whey concentration using high-performance hollow fiber membranes that were fabricated in-house. The investigation focused on the effects of various operating conditions on the concentration performance. The experimental results reveal that optimal concentration efficiency would be achieved by appropriately choosing the cross-flow velocity, draw solution concentration and the maximum attainable concentration of whey protein solution. Especially, the flux decline behaviour as a function of the whey protein concentration in the feed solution indicated rapid formation of a polarized or gel foulant layer at the membrane surface. The proposed mechanism was supported by the investigation of physical cleaning with water, showing that the post-process cleaning after the concentration cycle was able to recover the membrane performance, whereas the intermediate cleaning during one concentration cycle had little impact on the concentration efficiency enhancement. This study has practical significance for the application of FO in the concentration of dairy streams and other liquid foods. [ABSTRACT FROM AUTHOR]

In a gas–liquid membrane contactor, a larger pore size can result in a lower membrane mass transfer resistance. However, the membrane pore size is usually limited by the concern of pore wetting, e.g. a large pore size means a higher wetting tendency. As a breakthrough, this paper reported a porous polyetherimide (PEI) hollow fiber membrane with high surface porosity and large pore size to minimize the membrane mass transfer resistance by using a triple-orifice spinneret in the hollow fiber spinning process, and followed by a novel approach of fluorinated silica (fSiO2) nanoparticles (NPs) incorporation to make the membrane surface highly hydrophobic and chemical resistant to prevent the membrane from wetting caused by the large pore size on the membrane surface. The newly developed composite hollow fiber membranes showed the advancing contact angle value of 123.3°, receding contact angle value of 107.2°, and contact angle hysteresis of only 15.9°, indicating the high water resistant property. The composite membrane also exhibited a higher rigidity property compared with the original PEI substrate. The CO2 absorption flux of the composite membranes was investigated in both physical and chemical absorptions in a gas–liquid membrane contactor system. The membrane contactor showed a stable performance throughout the 60d long-term operation using a 2M sodium taurinate aqueous solution as the liquid absorbent. The highly hydrophobic composite hollow fiber membrane was able to outperform a conventional polymeric hydrophobic membrane in term of superior gas absorption flux and outstanding long-term stability, suggesting that the formation of organic–inorganic composite membranes is an effective way to enhance the feasibility of membrane contactor processes for practical applications. The results demonstrated the important role of membrane fabrication and modification techniques in facilitating the commercialization of membrane contactor technology. [ABSTRACT FROM AUTHOR]

Abstract: Pressure retarded osmosis (PRO) is a promising membrane process to harvest the vast amount of free energy from the mixing of fresh and salty waters without adverse environmental impacts. A competent membrane for PRO should possess the features of high water permeability to allow water permeation, excellent salt rejection to maintain the osmotic driving force, low structure parameter to minimize the internal concentration polarization (ICP), and robust strength to withstand the required hydraulic pressure. In this work, we have developed a novel hollow fiber membrane by balancing these competing factors based on our prior experience in the thin-film composite (TFC) membranes. The newly developed TFC hollow fiber membrane can achieve a power density of 20.9W/m2 at a pressure of 15bar, using synthetic seawater brine (1.0M NaCl) as the draw solution and synthetic river water (1mM NaCl) as the feed water, respectively. The simultaneous specific reverse salt flux was found to be 0.03mol/L, which is much lower than reported flat-sheet membranes, as the self-supported hollow fiber membrane can eliminate the deformation-enhanced reverse salt diffusion that is typical for flat-sheet membranes. However it was observed that the water permeability and structure parameter of the TFC hollow fiber membrane varied noticeably corresponding to the change in the hydraulic pressure imposed in the fiber lumen. Over a certain range (ΔP<15bar), such variations of increasing A value and decreasing S value proved to have positive impacts, as they facilitate the water permeation and reduce the ICP in the PRO process. [Copyright &y& Elsevier]

Abstract: Highly hydrophobic surface property of membranes is very important for membrane contactor application that is normally used for CO2 capture. This study explores a simple and inexpensive approach for hydrophobic modification of imide group contained polymeric membranes. Poly(amide–imide) (PAI) hollow fiber membrane with controlled pore structure as porous substrate was fabricated by dry-jet wet spinning process, followed by a wet-chemical hydrophobic modification using octadecylamine. The modification mechanism was confirmed by ATR-FTIR, and the effect of different modification times on the modified membrane properties was investigated. Experiments reveal that the modification changed the membrane morphology and structure, resulted in surface pore opening and thinning down of the membrane skin layer. As a compromise between the membrane hydrophobicity and mechanical strength, 10–30min were considered as appropriate modification times for the PAI membranes. The treated membranes showed much higher hydrophobicity with an improvement in contact angle of around 30°. The liquid entry pressure (LEPw) also increased dramatically from 7psi to 63psi after 30min modification due to the enhanced membrane hydrophobicity. The treated membranes were tested in the membrane contactor for CO2 absorption. It was observed the CO2 flux increased with the liquid velocity and modification time. A stable long-term performance of CO2 absorption by a 2M sodium taurinate aqueous solution for 15days of operation was attained. Moreover, poly(etherimide) (PEI) hollow fiber membranes were successfully modified by octadecylamine, which demonstrated the effectiveness and versatility of the modification method on imide-contained polymeric membranes. [Copyright &y& Elsevier]

Abstract: One of the major barriers that hinder the application of forward osmosis (FO) processes is the lack of optimized membranes that possess high water flux, low salt leakage and good anti-internal concentration polarization (ICP) and anti-fouling/anti-scaling properties during practical FO operations. In this study, novel composite FO hollow fiber membranes with an RO-like selective skin and an NF-like secondary selective skin were successfully developed for the first time. The fabrication procedures involved making ultrafiltration hollow fiber substrate using poly(amide–imide) (PAI) polymer material via phase inversion method, followed by interfacial polymerization (IP) and chemical modification to yield a polyamide RO-like inner skin and a positively charged NF-like outer skin, respectively. It was found that the sequence of conducting IP on the substrate inner surface prior to the chemical modification of the outer skin was preferred in order to achieve better performance for the resultant double-skinned hollow fibers. The newly developed FO hollow fibers exhibited high water permeability of 2.05L/m2 hbar and 85% rejection to NaCl at 1bar pressure as well as superior FO water flux of 41.3L/m2 h and low ratio of salt flux over water flux of 0.126g/L when using DI water and 2.0M NaCl as feed and draw solutions, respectively, in the active layer facing draw solution (AL-DS) orientation. Furthermore, the experimental results showed that the composite FO hollow fiber membrane was able to outperform single-skinned membrane when the feed contains divalent ions or the feed exhibits high scaling tendency to membrane. This suggested that the integration of RO- and NF-like two selective skins in FO membrane is an effective way to minimize the ICP effect, mitigate the membrane scaling and thus enhance the feasibility of FO processes for practical applications. [Copyright &y& Elsevier]

Abstract: For the first time, a specially designed pressure retarded osmosis (PRO) hollow fiber membrane has been successfully developed and applied in the PRO process to demonstrate its potential for power generation. The membrane fabrication method is similar to that used for making thin-film composite (TFC) forward osmosis hollow fiber membranes, but further optimization and improvement have led to a new type of TFC hollow fiber membranes with much greater mechanical strength in addition to its excellent separation property and high water flux. The TFC PRO hollow fiber membranes have a water permeability (A) of 9.22×10−12 m/(sPa), salt permeability (B) of 3.86×10−8 m/s and structural parameter (S) of 4.6×10−4 m. It can withstand hydrostatic pressure as high as 9bar with its relatively large dimension of 0.98mm lumen diameter. This PRO hollow fiber membrane is superior to all other PRO membranes reported in the open literature in terms of power density. A power density as high as 10.6W/m2 can be achieved using seawater brine (1.0M NaCl) and wastewater brine (40mM NaCl), which suggests that the newly developed PRO hollow fiber membrane has great potential to be applied in PRO processes to harvest salinity gradient energy. A higher pressure is preferred as it allows generation of higher power density (pressures of 12bar may be optimal for seawater as the high salinity stream), and this can be realized by reduced fiber dimension. Further optimization of the membrane structure will be performed. [Copyright &y& Elsevier]

Abstract: Hollow fiber membranes with a positively charged nanofiltration (NF)-like selective layer have been successfully fabricated by utilizing asymmetric microporous hollow fibers made of Torlon® polyamide–imide (PAI) material as the porous substrate followed by polyelectrolyte post-treatment using polyethyleneimine (PEI), which has not been reported previously. The reaction between PAI and PEI has been confirmed by experiments. The membrane structure and surface property are carefully tailored by adjusting polymer dope composition, spinning conditions and the post-treatment parameters. These membranes are, subsequently, characterized by a series of standard protocols in terms of membrane morphology, structure, permeability and salt rejection, and are applied in forward osmosis (FO) processes. The newly developed PAI hollow fiber membranes show a pure water permeability of 2.19–2.25L/m2 hbar and reasonable NaCl and MgCl2 rejections of 49% and 94% at 1bar, respectively. It is also found that in FO processes, when using 0.5M MgCl2 as a draw solution and DI water as the feed in the active layer facing feed water (AL-facing-FW) configuration at 23°C, the water fluxes of two PAI FO hollow fiber membranes are 8.36 and 9.74L/m2 h, respectively, and the J S /J V of the two membranes is smaller than 0.4g/L, which is lower than the data of 0.85g/L for commercial FO membrane from Hydration Technologies Inc. (HTI). Different from a neutral membrane, the positively charged FO membrane provides double electric repulsions to the salt transfer through the membrane in the AL-facing-FW configuration, leading to a reduction of salt penetration, while in the active layer facing draw solution (AL-facing-DS) configuration, the positive charges facilitate salt transportation. This study provides a simple and effective approach to make hollow fibers suitable for FO applications. [Copyright &y& Elsevier]

Abstract: Polyvinylidene fluoride-co-hexafluropropylene (PVDF-HFP) has received much attention recently as a promising membrane material for membrane contactor application. A systematic study has been carried out to investigate the effects of polyethylene glycol (PEG) with different molecular weights and different loadings as an additive on the fabrication of PVDF-HFP asymmetric microporous hollow fiber membranes. Moreover, the synergetic effects of coagulation temperature and the second additive (lithium chloride: LiCl) with PEG are also evaluated. Experiments revealed that the addition of PEG into the PVDF-HFP/NMP solution resulted in the system thermodynamically less stable in reaction with water, promoting rapid phase demixing in the phase inversion process. When the same 3wt% PEG was added into the dope solution, the dimension of finger-like macrovoids of the resultant membrane increased in parallel with the increase of PEG molecular weight from 200 to 600 and 6000kDa, and pure water permeability (PWP) also increased accordingly. An increase in PWP was also observed when PEG-200 loading in the dope solution was increased from 3 to 5 and 10wt%, corresponding to the morphology change of resultant membranes. As a synergetic effect of coagulation temperature with PEG, the finger-like pores occurred in the membrane at room temperature expanded to much larger macrovoids using 10°C water as the coagulant, and the big finger-like pores almost disappeared when the coagulation bath temperature was increased to 40°C because of delayed phase demixing. The big macrovoid size can also be suppressed by adding the second small molecule additive, LiCl, due to its strong interactions with NMP and PVDF-HFP to delay the dope precipitation. The irregular inner contour of the membrane can be eliminated by the increase of coagulation bath temperature to 40°C. The hollow fiber membrane made by a dope of PVDF-HFP/PEG-6000/LiCl/NMP (15/3/3/79 in weight) using 40°C water as the coagulant exhibited a high PWP of 117L/m2 hatm and reasonably good MWCO of 150kDa. An improvement has been made in the current work as compared to previous PVDF-HFP hollow fiber membranes reported in literatures. [Copyright &y& Elsevier]

Abstract: The performance of membrane distillation depends on both membrane and module characteristics. This paper describes strategies to improve the performance of hollow fiber membrane modules used in direct contact membrane distillation (DCMD). Three different types of hydrophobic polyvinylidene fluoride (PVDF) hollow fiber membrane (unmodified, plasma modified and chemically modified) were used in this study of direct contact membrane distillation (DCMD). Compared to the unmodified PVDF hollow fiber membrane, both modified membranes showed greater hydrophobicity and mechanical strength, smaller maximum pore sizes and narrower pore size distributions, leading to more sustainable fluxes and higher water quality (distillate conductiviy<1μscm−1) over a one month test using synthetic seawater (3.5wt% sodium chloride solutions). Comparing the plasma and chemical modification the latter has marginally better performance and provides potentially more homogeneous modification. MD modules based on shell and tube configuration were tested to identify the effects of shell and lumen side flow rates, fiber length and packing density. The MD flux increased to an asymptotic value when shell-side Re f was larger than 2500, while the permeate/lumen side reached an asymptotic value at much lower Re p (>300). By comparing the performance of small and larger modules, it was found that it is important to utilize a higher shell-side Re in the operation to maintain a better mixing near the membrane surface in a larger module. Single fiber tests in combination with heat transfer analysis, verified that a critical fiber length existed that is the required length to assure sufficient driving force along the fiber to maintain adequate MD performance. In addition, for multi-fiber modules the overall MD coefficient decreased with increasing packing density, possibly due to flow maldistribution. This study shows that more hydrophobic membranes with a small maximum pore size and higher liquid entry pressure are attainable and favorable for MD applications. In order to enhance MD performance various factors need to be considered to optimize fluid dynamics and module configurations, such as fiber length, packing density and the effect of module diameter and flow rates. [Copyright &y& Elsevier]

Abstract: Among four membrane distillation (MD) configurations, direct contact MD (DCMD) and vacuum MD (VMD) exhibit attractive characteristics from different perspectives and have great potential in treating reverse osmosis (RO) brine. Aiming at establishing a quick approach to predict the key output parameters associated with MD module performance and process efficiency, Aspen plus was employed to conduct systematic evaluation for both DCMD and VMD. Due to the lack of built-in MD operation models in Aspen Plus, one dimensional transport models were developed and complied as user customized units to simulate the hollow fiber-based DCMD and VMD modules. The corresponding programming was coded in FORTRAN language. The mathematical models for DCMD and VMD were verified by comparing the simulations results with the experimental and literature data, respectively. By incorporating the boundary-layer effect into the newly-established transport models, steady-state simulations of the respective DCMD and VMD flowsheets were carried out. The results showed that the DCMD presented much lower process efficiency than VMD in terms of permeation flux and specific energy consumption per kg distillate generated, even though it is considered as the simplest and most commonly employed configuration. With the same module specifications and operating conditions at equivalent energy cost, the VMD system demonstrated a minimal 2.5-fold higher average vapor flux (e.g., water recovery capacity) when compared to DCMD. The fundamental difference between the two configurations was revealed through MD mass- and heat-transfer analysis. Based on simulated temperature profiles, it was found that the VMD configuration presented a much higher driving force (transmembrane temperature difference) and negligible conductive heat loss to the membrane, which is a promising feature for achieving high thermal efficiency. [Copyright &y& Elsevier]

Abstract: Composite nanofiltration (NF) hollow fiber membranes desirable for water softening under low operating pressure (<2bar) were successfully developed in the current study. The thin-film selective layer of the composite hollow fiber was formed through interfacial polymerization on the inner surface of a polyethersulfone (PES) ultrafiltration (UF) membrane substrate with branched polyethyleneimine (PEI) and trymesoyl chloride (TMC) employed as the monomers in aqueous and organic phases, respectively. It is found that a proper molecular weight of PEI and the presence of sodium dodecyl sulfate (SDS) in the aqueous phase are important for a successful interfacial polymerization reaction. The resulting membrane prepared with optimized preparation parameters possesses a positively charged thin-film selective layer with pure water permeability (PWP) of about 17l/m2 hbar and a molecular weight cut-off (MWCO) of around 500Da, which translates into the effective pore diameter of about 1.29nm. With combined separation mechanisms of Donnan exclusion and steric hindrance, it was possible to achieve MgCl2 and MgSO4 rejection of 96.7% and 80.6%, respectively, when tested for 1000ppm feed solutions at 2bar operating pressure. In addition, for a 3000ppm TDS feed stream containing salt mixtures, the membrane rejections for Mg2+ and Ca2+ ions were found to be around 90% while the water flux was about 20l/m2 h at 2bar pressure, suggesting the potential of the newly developed composite hollow fibers for effective water softening application. [Copyright &y& Elsevier]

Abstract: There has been a resurgence of interest in forward osmosis (FO) as a potential means of desalination, dewatering and in pressure retarded osmosis, which Sidney Loeb was advocating over 3decades ago. This paper describes the characteristics and potential applications of a newly developed FO hollow fiber membrane, which was fabricated by interfacial polymerization on the inner surface of a polyethersulfone (PES) hollow fiber. This FO membrane presents excellent intrinsic separation properties, with a water flux of 42.6L/m2 h using 0.5M NaCl as the draw solution and DI water as the feed with the active layer facing the draw solution orientation at 23°C. The corresponding ratio of salt flux to water flux was only 0.094g/L, which is superior to all other FO membranes reported in the open literature. To evaluate different application scenarios, various NaCl solutions (500ppm (8.6mM), 1wt.% (0.17M) and 3.5wt.% (0.59M)) were used as the feed water to test the performance of the FO membrane. The membrane can achieve a water flux of 12.4L/m2 h with 3.5wt.% NaCl solution as the feed and 2M NaCl as the draw solution, suggesting it has good potential for seawater desalination. [ABSTRACT FROM AUTHOR]

An inorganic-organic fluorinated titania-silica (fTiO 2 -SiO 2 )/polyvinylidene fluoride (PVDF) composite membrane was fabricated, via facile in-situ vapor-induced hydrolyzation method followed by hydrophobic modification. This low mass-transfer-resistance membrane, composing of a mesoporous layer deposited onto macroporous substrate, was designed for biogas upgrading in gas-liquid membrane contactor (GLMC) application. The surface hydroxylation was introduced to facilitate the bridging of TiO 2 -SiO 2 nanoparticles and PVDF substrate, which resulted in a more coherent deposition of the fTiO 2 -SiO 2 layer onto the substrate. The surface microstructure was fine-tuned by controlling the amount of doped Si precursor, forming an integrated mesoporous fTiO 2 -SiO 2 layer. The resultant fTiO 2 -SiO 2 /PVDF composite hollow fiber membrane exhibited a tighter pore size of ~25 nm and a desired water contact angle of ~124°, which effectively prevented membrane wetting. The CO 2 absorption fluxes of 8.0 and 5.6 × 10 −3 mol m −2 s −1 were achieved due to the lower mass transfer resistance, by using 1 M of monoethanolamine (MEA) and sodium taurinate as absorbents with a liquid velocity of 0.25 m s −1 , respectively. The long-term stability test showed a good integrity between the fTiO 2 -SiO 2 layer and the PVDF substrate after 31-days of GLMC operation. The main benefit is the robust fluorinated inorganic layer which exhibited strong chemical resistance and high hydrophobicity, thus preventing membrane damage and pore wetting. Overall, this work provides an insight into the preparation of high–performance inorganic/organic composite hollow fiber membranes for carbon dioxide (CO 2 ) removal in GLMC application. [ABSTRACT FROM AUTHOR]

A significant amount of methane (CH 4 ) produced from anaerobic digestions of wastewater is dissolved in liquid effluent and discharged. The recovery of dissolved CH 4 is therefore essential in ensuring an enhanced energy production of the anaerobic processes, and minimizing environmental impacts of the greenhouse gas. In this work, a membrane contactor is employed as a mass transfer equipment for the CH 4 recovery. A mathematical model considering simultaneous desorption of CH 4 and carbon dioxide (CO 2 ) is developed using a resistance-in-series model to calculate the overall mass transfer coefficients. The simulations were validated with experimental results obtained using an in-house fabricated hollow fiber membrane as well as a real effluent from Anaerobic Membrane Bioreactor (AnMBR) and synthetic effluent made of water saturated with biogas. Results showed that the CO 2 fluxes were higher than those of CH 4 fluxes due to its higher concentration in liquid phase. A decrease of liquid phase mass transfer resistance by an increase in liquid velocity significantly enhanced both CH 4 and CO 2 fluxes. While, an increase in gas velocity slightly affected the CH 4 flux but enhanced the CO 2 flux considerably. It was also found that the CO 2 desorption increased the CH 4 recovery rate. The desorbed CO 2 helped to increase the mass transfer driving force by reducing the partial pressure of CH 4 in the gas side, and enhancing the gas phase mass transfer coefficient to facilitate CH 4 desorption. The increase of liquid velocity increased mole fraction of CH 4 in the gas outlet but decreased the rate of CH 4 recovery. On the other hand, applying vacuum conditions to decrease gas pressure enhanced the rate of CH 4 recovery but lower the CH 4 mole fraction in the product gas. [ABSTRACT FROM AUTHOR]

Abstract: A novel functionalized multi-walled carbon nanotube (MWCNT) immobilized polyethyleneimine–poly(amide–imide) (PEI–PAI) hollow fiber membrane was designed and fabricated using an easily scalable method. PAI hollow fiber was spun via phase inversion, followed by functionalized MWCNTs immobilization via vacuum filtration before a chemical post-treatment using PEI was applied to obtain a positively charged selective layer. The resulting membranes were evaluated in the forward osmosis (FO) process. The membrane prepared using a 0.62mg/L of MWCNTs solution shows a pure water permeability of 4.48L/m2hbar with a MgCl2 rejection of 87.8% at 1bar. This is a 44% enhancement in water permeability without significant compromise on the salt permeability when compared to membranes without MWCNTs. In addition, FO water flux of membranes prepared using 0.31 and 1.25mg/L of MWCNTs solutions have also been enhanced up to 29% without compromising the solute flux in the active layer facing feed water orientation using 0.5M MgCl2 solution as the draw solution and deionized water as the feed water. These encouraging results suggest that hollow fiber membranes immobilized with commercial MWCNTs exhibit good potential to be further developed for applications in the FO process. [Copyright &y& Elsevier]