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A set of laser beam shaping optics is designed by an iterative method using an adaptive additive algorithm to transform a Gaussian beam into a pitchfork beam. Two diffractive optical elements are designed based on Fresnel diffraction to reduce the amount of energy in the first-order diffraction ring and to increase the depth of focus for the optical system. These two beam properties are found to depend on the diameter of the desired beam and the Airy disk diameter. If the diameter of the desired beam is large, then the optical system yields better results in achieving the above-mentioned two beam properties. The performance of the diffractive optical elements is compared to a previous laser beam shaping system designed by the ray-tracing technique. A pinhole scanning power meter is used to measure the laser irradiance profile at the focal plane to verify the existence of the pitchfork beam. The irradiance profile measurement shows that diffractive optical elements allow better control for reducing the amount of energy in the diffraction side lobes. [ABSTRACT FROM AUTHOR]

Determination of the thermophysical properties of thin film materials is important for modeling and optimizing laser microvia drilling of organic substrates in microelectronics applications. Techniques to measure the density, thermal conductivity, thermal diffusivity, thermal decomposition point, and specific ablation heat of thin polymer films are described. An experimental apparatus was set up for laser heating of the sample. To measure the thermal diffusivity, an analytic heat transfer model is developed. One-dimensional heat conduction is assumed due to the small thickness of the film compared to the radius of the laser beam. The value of thermal diffusivity is obtained by fitting the experimental data to the theory. The specific ablation heat is obtained by measuring the mass loss during laser ablation. The experimental apparatus and the property determination methodology can also be applied to thin samples of other materials. [ABSTRACT FROM AUTHOR]