Search

This research investigated the development of a fast-drying silica-based binder for hemp concrete products with enhanced mechanical and thermal properties. Hemp-silica bio-composites were prepared by mixing hemp shivs with a two-component binder system composed of liquid sodium silicate and tributyl citrate (TBC). Compressive strength, thermal conductivity, moisture buffering value, cyclic moisture resistance and microstructure of hemp-silica composites were analysed, and the results were compared with those of hemp-lime concrete. Hemp-silica blocks with shiv-liquid sodium silicate mass ratio of 1:3.75 and TBC content of 37.5 wt% of sodium silicate dry matter produced a compressive strength of 0.56 MPa only after 3 days of drying and 1.92 MPa after 28 days. These were higher than hemp-lime blocks at the same density range. Hemp-silica panels showed a thermal conductivity of 0.101 W/mK and an excellent moisture buffering value of 3.49. Hemp silica formed an open porosity with large air gaps between the particles and a water-resistance silica-based layer on the shiv surface producing a higher moisture resistance compared to hemp-lime systems. This paper focuses on the development of a novel fast-drying binder system with a potential for use in conjunction with other lingnocellular plant aggregates to form low-carbon and efficient multifunctional building materials. • A novel quick-drying silica-based binder for hempcrete was developed. • Hemp-silica concrete showed enhanced mechanical properties compared to hemp-lime. • Hemp-silica concrete reached 0.56 MPa only after 3 days of drying. • Tributyl citrate improved the water resistance of sodium silicate binder. [ABSTRACT FROM AUTHOR]

Abstract This research investigated the technical feasibility of transforming waste drill cuttings into lightweight aggregate. Drill cuttings produced from the North Sea oil field were dried, ball milled, formed into pellets and fired at temperatures between 1160 and 1190 °C. Physical properties of the manufactured lightweight aggregate, including particle density, water absorption and compressive strength, were determined. The drill cuttings had a typical evaporite composition containing high concentrations of chloride salts. This limits the potential for using the as-received drill cutting samples in lightweight aggregate production as the products formed show high levels of leaching. The addition of a washing pre-treatment to reduce the leaching of chloride ions was necessary. Washing also reduced the initial sintering temperature and improved lightweight aggregate properties. Sintering at 1180 °C produced lightweight aggregate with particle density of 1.29 g/cm³, water absorption of 3.6% and compressive strengths of 4.4 MPa. The research showed that lightweight aggregate manufacturing represents a resource efficient option for the reuse of waste drill cuttings and provides significant material saving and landfill diversion. Highlights • Beneficial reuse of waste drill cuttings in the manufacture of LWA is presented. • LWA with properties comparable to commercial products were produced. • A washing treatment was required to mitigate Cl− leaching from LWA. • The effect of washing on the physical properties of LWA is reported. [ABSTRACT FROM AUTHOR]

Clay is used as a raw material for the production of lightweight aggregates because it is readily processed into suitable granules and forms low-density but high strength aggregate particles when sintered at relatively low temperatures. The use of waste clay generated by major infrastructure development projects to make lightweight aggregate has a positive environmental impact and contributes towards a more circular economy. This paper reviews the manufacturing process used to produce lightweight aggregates from clay and the influence of processing conditions on properties. It also reviews secondary materials that have been incorporated into clays to produce lightweight aggregates. Additional research is required to improve understanding of the effects of composition and production parameters on the pore structure, density, water adsorption and strength of clay derived lightweight aggregates. [ABSTRACT FROM AUTHOR]

This research has investigated the structural changes and pozzolanic activity produced in acid activated smectite clay. The activation treatment used HCl at different concentrations, using different times and at a range of temperatures. X-ray diffraction, Fourier transform infrared spectroscopy and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were used to determine the acid dissolution mechanism and characterise the activated clay mineral structure. Acid activation causes dehydroxylation of smectite clay, followed by leaching of octahedral cations. This results in the formation of a silica-rich amorphous phase that exhibits substantial pozzolanic activity compared to the same clay sample that had undergone calcining treatment at 850. The optimum sample was activated for 8 h using 5 M HCl at 90 °C. This was 93 % amorphous. Mortar prisms prepared with 25 % replacement of Portland cement by acid activated smectite produced 93 % compressive strength of plain Portland cement mortar. [ABSTRACT FROM AUTHOR]

This study looked at the potential of bauxite residue or red mud to be used in the manufacture of lightweight aggregate in replacement of pulverised fuel ash (PFA), commonly used as a way of recycling problematic wastes. The percentage replacements of red mud with PFA were as follows: 25, 31, 38, 44 and 50%. These were blended in a mix with waste excavated clay and sewage sludge – all from the Chongqing municipality in China. Lightweight pellets were produced using a Trefoil rotary kiln and were sintered to 1200 °C. Results showed that 44% bauxite residue replacement produced lightweight pellets with the highest compressive strength, highest density and largest water holding capacity. This would be expected in materials with a low level of silicates, which causes insufficient glass phase viscosity and therefore poor bloating during firing; producing an aggregate with a higher density but with open pores that allowed for larger water absorption. All ratios of red mud aggregates were significantly reduced in pH after firing to around pH 8, and this reduced the leachability of the aggregates to levels below those set by the European landfill directive (2003/33/EC). [ABSTRACT FROM AUTHOR]