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Cellulose nanofibrils (CNFs) were exposed to the same levels of potassium chloride (KCl) and sodium chloride (NaCl) before being subjected to spray drying. The effect of NaCl and KCl on the size of atomized droplets and the hydrogen bond retardation between CNFs was investigated by characterizing product morphology, particle size distribution, dispersion stability in aqueous system, and surface chemistry. The results showed that the CNF suspensions treated with KCl could be atomized into smaller droplets during spray drying, and then CNF powder with smaller sizes could be obtained. As the agglomeration was less, and the CNF with KCl addition had good dispersion stability after redispersion compared with CNF treated by NaCl. Therefore, KCl treatment was an effective method to reduce the agglomeration of CNF during spray drying. [ABSTRACT FROM AUTHOR]

• Abnormal scars are a serious condition yet to be treated effectively. • Current scar treatment methods and their limitations are explored. • Microneedles (MNs) are effective and advanced drug delivery devices for abnormal scars. • Applications of MNs for hypertrophic and keloid scar treatment are summarized. • Future perspectives and challenges are highlighted. Scars are an inevitable natural outcome of most wound healing processes and affect skin functions, leading to cosmetic, psychological and social problems. Several strategies, including surgery, radiation, cryotherapy, laser therapy, pressure therapy and corticosteroids, can be used to either prevent or treat scars. However, these strategies are ineffective, have side effects and are typically expensive. Microneedle (MN) technology is a powerful, minimally invasive platform for transdermal drug delivery. This review discusses the most recent progress in MN-mediated drug delivery to prevent and treat pathological scars (hypertrophic and keloids). A comprehensive overview of existing challenges and future perspectives is also provided. [ABSTRACT FROM AUTHOR]