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It has recently been found that the anodizing of FeAl alloys allows the formation of iron-aluminum oxide layers with interesting semiconducting properties. However, the lack of systematic research on different anodizing regimes is hampering their full exploitation in numerous photoelectrochemical-related applications. This study address, for the first time, the systematic effect of the electrolyte composition on the formation of self-ordered oxide films by anodizing on cast Fe3Al alloy. The Fe3Al alloy was anodized in 3 electrolytes with different water-ethylene glycol (EG) ratios (pure water, 25 vol.%-EG, and 50 vol.%-EG solutions) at a constant tartaric-sulfuric acids concentration, different voltages (10–20 V) and treatment times (2–60 min). After anodizing, all anodic oxide layers were annealed at 900 °C to form semiconductive iron-aluminum crystalline phases. Conventional techniques were used to systematically ascertain the morphological (SEM/EDS, XRD, eddy-current measurements) and semiconductive (UV–VIS reflectance spectroscopy) properties of these oxide layers. The results confirmed the formation of homogeneous and self-ordered anodic oxide layers at 10 and 15 V, regardless of the electrolyte composition. Namely, anodic films formed in electrolytes containing EG showed lower pore sizes, growth rates, and film thicknesses than those anodic films formed in the aqueous-based electrolyte. The annealing post-treatment results in different Fe-Al oxides (FexOy, FeAl2O4, etc.) with superior band gap values than those for non-annealed films. [ABSTRACT FROM AUTHOR]

It has recently been found that the anodizing of FeAl alloys allows the formation of iron-aluminum oxide layers with interesting semiconducting properties. However, the lack of systematic research on different anodizing regimes is hampering their full exploitation in numerous photoelectrochemical-related applications. This study address, for the first time, the systematic effect of the electrolyte composition on the formation of self-ordered oxide films by anodizing on cast Fe3Al alloy. The Fe3Al alloy was anodized in 3 electrolytes with different water-ethylene glycol (EG) ratios (pure water, 25 vol.%-EG, and 50 vol.%-EG solutions) at a constant tartaric-sulfuric acids concentration, different voltages (10–20 V) and treatment times (2–60 min). After anodizing, all anodic oxide layers were annealed at 900 °C to form semiconductive iron-aluminum crystalline phases. Conventional techniques were used to systematically ascertain the morphological (SEM/EDS, XRD, eddy-current measurements) and semiconductive (UV–VIS reflectance spectroscopy) properties of these oxide layers. The results confirmed the formation of homogeneous and self-ordered anodic oxide layers at 10 and 15 V, regardless of the electrolyte composition. Namely, anodic films formed in electrolytes containing EG showed lower pore sizes, growth rates, and film thicknesses than those anodic films formed in the aqueous-based electrolyte. The annealing post-treatment results in different Fe-Al oxides (FexOy, FeAl2O4, etc.) with superior band gap values than those for non-annealed films. [ABSTRACT FROM AUTHOR]

Fe40Al alloys produced by casting and sintering were anodized to form nanostructured oxide layers. Microstructural characterization revealed a lower grain size for the sintered alloy compared to the cast alloy. Anodizing was performed in four electrolytes with a constant etidronic acid concentration (0.3 M) and different ethylene glycol-water ratios. Different voltages (5–400 V) and treatment times (1–4 hours) were evaluated for cast and sintered Fe40Al alloys. Among the studied anodization regimes, only four anodic films formed on sintered Fe40Al were homogeneous. These films were annealed at 900°C and analyzed by conventional characterization techniques (SEM/EDS and XRD). Results indicated a non-self-ordered morphology and different content of P, Fe, and Al species as a function of the electrolyte composition. Annealing post-treatment led to the formation of Fe/Al oxides and spinels in selected anodic films. An additional peak of FePO 4 was detected only in the anodic film formed in pure ethylene glycol. The band gap values (UV-Vis reflectance spectroscopy) of the anodic film formed in ethylene glycol decreased from 2.87 eV to 2.45 eV after annealing. This band gap decrease was associated with the preferential formation of conductive phases (Fe 2 O 3 and FeAlO 3) over insulating phases (γ-Al 2 O 3 and FeAl 2 O 4) after annealing. [Display omitted] • The microstructure of cast and sintered Fe40Al alloy was analyzed. • Etidronic acid anodizing at distinct ethylene glycol (EG)-water ratios was studied. • Only the anodic films formed on sintered Fe40Al alloy are homogenous. • The EG content in the electrolyte affects the morphology/composition of the oxides. • Annealing forms Fe/Al mixed phases and reduces the band gap in the EG anodized film. [ABSTRACT FROM AUTHOR]