1. Multi-objective optimization of hot extrusion process parameters for complex cross-section aluminum profiles with high aging response alloys.
- Author
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Zhang, Qingdong, Zuo, Jinrong, Yang, Chen, Ma, Zheng, Shu, Xuedao, Chen, Kai, Wang, Xiaofeng, Wang, Ying, Yao, Xianjun, and Mei, Bizhou
- Abstract
Al–Mg-Si aluminum profiles experience temperature-dependent natural aging (NA), resulting in seasonal performance variations and extended storage requirements for deliveries, impacting production efficiency. A high-performance alloy (Al-0.8 Mg-1.2Si-0.5Cu-0.5Fe-0.3Mn-3.0Zn), identified in our previous work, exhibits superior aging response to address inherent limitations. Advanced equipment necessitates aluminum profiles with complex cross-sections, including long cantilevers and multiple cavities. Conventional process parameters, relying on iterative adjustments, are no longer adequate for extrusion production demands of these profiles. The new alloy demonstrates significant performance differences from traditional 6xxx aluminum alloys. To investigate its hot deformation behavior and extrusion process for long cantilever cavity profiles, the Arrhenius model of the new 6xxx aluminum alloy was established using a genetic algorithm (GA). The extrusion temperature was determined below the overheating point of the new aluminum alloy, utilizing information from the DSC (differential scanning calorimetry) curve and phase diagram. Subsequent simulation experiments, employing Taguchi design and gray correlation analysis (GRA), facilitated multi-objective optimization. To address Taguchi design limitations, optimal Latin hypercube sampling (OLHS) was introduced for separate sampling of main and all factors. An agent model for input-to-output mapping was established using neural networks, and the Pareto front was calculated via the NSGA (non-dominated sorting genetic algorithm)-II. Results indicate that a process with a billet preheating temperature of 450 °C, container temperature of 420 °C, die temperature of 460 °C, and extrusion speed of 3.5 mm/s is relatively optimal within the selected process space. The standard deviation of the velocity (SDV) and extrusion pressure for these parameters are 9.038 mm/s and 22.40 MN, respectively. Production experiments, based on optimal parameters, confirmed a robust correlation between simulation and actual results, providing valuable guidance for optimizing parameters in the production of complex cross-section aluminum profiles with high aging response ability alloys. [ABSTRACT FROM AUTHOR]
- Published
- 2025
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