Search

Ammonia is known as an alternative hydrogen supplier because of its high hydrogen content and convenient storage and transport. Hydrogen production from ammonia decomposition also provides a source of hydrogen for fuel cells. While catalysts composed of ruthenium metal atop various support materials have proven to be effective for ammonia decomposition, non-precious-metal-based catalysts are attracting more attention due to desires to reduce costs. We prepared a series of Fe, Co, Ni, Mn, and Cu monometallic catalysts and their alloys as catalysts over proton-conducting ceramics via the impregnation method as precious-metal-free ammonia decomposition catalysts. While Co and Ni showed superior performance compared to Fe, Mn, and Cu on a BaZr0.1Ce0.7Y0.1Yb0.1O3−б (BZCYYb) support as an ammonia decomposition catalyst, the cost of Fe is much lower than that of other metals. Alloying Fe with Co can significantly increase the conversion and stability and lower the overall cost of materials. The measured ammonia decomposition rate of FeCo/BZCYYb reached 100% at 600 °C, and the ammonia decomposition rate was almost unchanged during the long-term test of 200 h, which reveals its good catalytic activity for ammonia decomposition and thermal stability. When the metallic catalyst remained unchanged, BZCYYb also exhibited better performance compared to other commonly used oxide supports. Finally, when ammonia cracked using our alloy catalyst was fed to solid oxide fuel cells (SOFCs), the peak power densities were very close to that achieved with a simulated fully cracked gas stream, i.e., 75% H2 + 25% N2, thus proving the effectiveness of this new type of ammonia decomposition catalyst. [ABSTRACT FROM AUTHOR]

On-site hydrogen generation from ammonia decomposition is a promising technology to address the challenges of direct transportation and storage of hydrogen. The main problems with the existing support materials for ammonia decomposition catalysts are their high cost and time-consuming preparation process. In this work, ammonia decomposition catalysts consisting of in situ-formed nano-Ru particles supported on a naturally abundant mineral fiber, attapulgite (ATP), were proposed and studied. Also, 1 wt.% Ru was uniformly dispersed and anchored onto the surface of ATP fibers via the chemical method. We found that the calcination temperatures of the ATP support before the deposition of Ru resulted in little difference in catalytic performance, while the calcination temperatures of the 1Ru/ATP precursor were found to significantly influence the catalytic performance. The prepared 1 wt.% Ru/ATP catalyst (1Ru/ATP) without calcination achieved an ammonia conversion efficiency of 51% at 500 °C and nearly 100% at 600 °C, with the flow rate of NH3 being 10 sccm (standard cubic centimeter per minute). A 150 h continuous test at 600 °C showed that the 1Ru/ATP catalyst exhibited good stability with a degradation rate of about 0.01% h−1. The 1Ru/ATP catalyst was integrated with proton ceramic fuel cells (PCFCs). We reported that PCFCs at 650 °C offered 433 mW cm−2 under H2 fuel and 398 mW cm−2 under cracked NH3 fuel. The overall results suggest low-level Ru-loaded ATP could be an attractive, low-cost, and efficient ammonia decomposition catalyst for hydrogen production. [ABSTRACT FROM AUTHOR]