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In order to reveal the migration and evolution of gas molecules in the actual oil–paper insulation composite system of transformer from the molecular level, the diffusion behavior of seven gas molecules (H2, CO, CO2, CH4, C2H2, C2H4, C2H6) generated during the operation and aging of oil-immersed transformers in the oil–paper composite insulation system is studied by molecular dynamics. Firstly, based on the molecular dynamics software, the model of the oil–paper composite insulation system and the gas molecule model is constructed. In order to compare and analyze the diffusion properties of gas molecules in a single medium, a single model of insulating oil and cellulose is also constructed. Then, the diffusion coefficients of gas molecules in the insulating oil, cellulose, and oil–paper insulating composite system are simulated and calculated. And the differences in the diffusion properties of gas molecules in the three insulating mediums are discussed. Finally, the microscopic mechanism of diffusion of different gas molecules in the three mediums is analyzed. The simulation results show that among the three mediums, the diffusion coefficient of H2 is the largest, while the diffusion coefficients of the other gas molecules are not very different. The diffusion coefficients of the seven gas molecules are the smallest in the oil-immersed paper composite insulation system, followed by cellulose, while the diffusion coefficients are the largest in mineral oil. It indicates that the diffusion of gas molecules is inhibited in oil–paper insulation systems where the insulating paper is completely immersed in oil. This is mainly due to the fact that the insulating oil completely penetrates into the paper, filling the pores and voids between the fibers, resulting in a reduction in the transition vacancies of the intermediate gas molecules, which hinders the diffusion of the gas molecules.

In this paper, the aging characterization of a kind of insulating paper modified by magnetron sputtering MgO particles based on a microstrip resonant sensor was presented. Firstly, the modified insulating paper with 0, 15 and 30 min MgO particle sputtering times was prepared by a magnetron sputtering device. After that, the properties of the modified insulating paper with different sputtering times were analyzed through microscopic characterization, infrared spectrum, polymerization degree, dielectric constant, AC breakdown strength and thermal aging experiments. The results show that the dielectric constant of the modified insulating paper decreased obviously, the AC breakdown strength increased and the thermal aging resistance was better after 15 min of sputtering. The overall performance of the modified insulating paper after 30 min of sputtering is reduced due to excessive sputtering. In addition, microstrip resonant sensors are introduced to characterize the thermal aging degree of the modified insulating paper, and two microstrip resonant sensors are prepared: a complementary split ring resonator (CSRR) and an interdigital-capacitor-shaped defected ground structure resonator (IDCS-DGS). The resonance frequency deviation of the modified insulating paper samples after aging was measured by microstrip resonance sensors to show the influence of aging temperature on aging degree. The experimental results show that the test results of the microstrip resonance sensors are in good agreement with the traditional characterization methods and can characterize the various aging stages of the modified insulating paper to a certain extent, which proves the feasibility of the characterization method.

Oil–paper insulation is the critical insulation element in the modern power system. Under a harsh operating environment, oil–paper insulation will deteriorate gradually, resulting in electrical accidents. Thus, it is important to evaluate and monitor the insulation state of oil–paper insulation. Firstly, this paper introduces the geometric structure and physical components of oil–paper insulation and shows the main reasons and forms of oil–paper insulation’s degradation. Then, this paper reviews the existing condition assessment techniques for oil–paper insulation, such as the dissolved gas ratio analysis, aging kinetic model, cellulose–water adsorption isotherm, oil–paper moisture balance curve, and dielectric response technique. Additionally, the advantages and limitations of the above condition assessment techniques are discussed. In particular, this paper highlights the dielectric response technique and introduces its evaluation principle in detail: (1) collecting the dielectric response data, (2) extracting the feature parameters from the collected dielectric response data, and (3) establishing the condition assessment models based on the extracted feature parameters and the machine learning techniques. Finally, two full potential studies are proposed, which research hotspots’ oil–paper insulation and the electrical–chemical joint evaluation technique. In summary, this paper concludes the principles, advantages and limitation of the existing condition assessment techniques for oil–paper insulation, and we put forward two potential research avenues.

A transpiration-type thermoelectric-power-generating paper based on previously developed carbon nanotube (CNT) composite paper, which is a composite material of CNTs and pulp that can generate thermoelectric power, was developed. The newly developed thermoelectric-power-generating material does not require an external high-temperature heat source due to the ability of paper to absorb liquid through capillary action and heat of vaporization generated when the liquid evaporates. The aim of this study is to investigate the feasibility of realizing the transpiration-type thermoelectric-power-generating paper. To begin with, the type of paper used as raw material for the composite paper was examined, and the fabrication process was modified in order to obtain more efficient liquid absorption based on capillary action. Then, the absorbing ability of the liquid was evaluated. Next, the feasibility of thermoelectric power generation using the heat of vaporization was confirmed. Moreover, for more efficient thermoelectric conversion, multisheet structures were also studied. Through several experiments, the material’s feasibility was verified, and it was confirmed that more power can be easily obtained through the use of multiple sheets. Specifically, a single sample spontaneously generated a temperature difference of up to 1.7 °C due to the heat of vaporization, generating an electromotive force of 36 μV. From the sample with a five-sheet structure, an electromotive force of 356 μV was obtained at a temperature difference of 2 °C. This material can be used in watery environments, such as rivers, lakes, and hot springs, and is expected to become a new energy-harvesting device.

Natural and synthetic esters are increasingly being chosen instead of mineral oil for environmental and fire safety reasons. However, their use in power transformers is limited due to insufficiently well-understood ageing processes affecting their properties and the properties of cellulosic materials impregnated with them. The research results presented in many scientific papers prove that the use of esters slows the ageing process of cellulosic materials. This article presents the results of research aimed at answering the question of whether the effect of slowing the ageing process will also occur in the case of insulation with very low initial moisture. The answer to this question will allow us to better understand the role of water in the ageing process of the transformer’s insulation system. The thermal ageing process was carried out at a temperature of 150 °C in closed systems. The degree of cellulose polymerisation was taken as a measure of the degree of paper ageing. Great attention was paid to measuring the water content in both paper and electro-insulating liquids at various stages of their ageing. Furthermore, measurements of the properties of electro-insulating liquids were made, which are considered markers of ageing. The test results obtained indicate that in the case of a dry insulation system, corresponding to the initial moisture of the new units, the type of liquid used to impregnate the cellulosic material does not significantly affect its depolymerisation process. However, in the case of paper impregnated with natural esters, a lower dynamic of moisture increase in insulation was observed.

The article presents studies on the impact of the significant process parameters of a paper machine with a Yankee cylinder on its production capacity and heat energy consumption for drying the paper web. Parameters such as machine speed, web moisture content before and after pressing, parameters of steam supplied to the cylinder and parameters of hot air flowing from the nozzles of the hood were analyzed. The study’s results were used to optimize production to improve the energy efficiency and performance of the machine. In order to use the possible methods of improving the production capacity and heat energy consumption, the parameters of the production process were measured and the basic indicators characterizing the operation of the machine were calculated in the Yankee cylinder–dryer hood system. The correct functioning of the machine components and the possibility of their modernization were also analyzed. Technological and construction changes introduced based on the research results made it possible to increase the production capacity by 10% and to reduce the consumption of heat energy per 1 ton of produced paper by 16.3%. The article presents a description of changes in the technology of paper production and modernization of the tissue machine made in the years 2013–2022.

Insulation cellulose paper is a basic measure for a power transformer’s remaining useful life, and its advantageous low cost, electrical, and mechanical properties have made it an extensive insulation system when impregnated in a dielectric liquid. Cellulose paper deteriorates as a result of ageing due to some chemical reactions like pyrolysis (heat), hydrolysis (moisture), and oxidation (oxygen) that affects its degree of polymerization. The condition analysis of cellulose paper has been a major concern since the collection of paper samples from an operational power transformer is almost impossible. However, some chemicals generated during cellulose paper deterioration, which were dissolved in dielectric liquid, have been used alternatively for this purpose as they show a direct correlation with the paper’s degree of polymerization. Furthermore, online and non-destructive measurement of the degree of polymerization by optical sensors has been proposed recently but is yet to be available in the market and is yet generally acceptable. In mitigating the magnitude of paper deterioration, some ageing assessments have been proposed. Furthermore, researchers have successfully enhanced the insulating performance of oil-impregnated insulation paper by the addition of various types of nanoparticles. This study reviews the ageing assessment of oil-paper composite insulation and the effect of nanoparticles on tensile strength and electrical properties of oil-impregnated paper insulation. It includes not only significant tutorial elements but also some analyses, which open the door for further research on the topic.

Chemical compounds dissolved in insulating oil, as indicators can excellently monitor the paper aging condition, which has attracted increasing interest in areas of transformer condition monitoring and fault diagnosis. Because of their outstanding features, such as good correlation with the degree of polymerization of cellulose paper and the aid of non-destructive online monitoring, chemical indicators have been effectively used for transformer condition assessment. In this study, a comprehensive, in-depth insight into the indicators of the aging of insulating paper from aging characteristics, physico-chemical characteristics, shortcomings of various compounds, generation pathways and mechanisms, and monitoring technologies are provided. It is expected that these chemical indicators can provide better guidance for the evaluation of paper insulation performance and transformer aging. In addition, the latest research progress, as well as current challenges and future prospects are also outlined. This study provides a theoretical basis and reference for chemical indicators in the fields of microscopic formation mechanism, diffusion equilibrium phenomenon, and insulation aging state assessment.

The pulp and paper industry (PPI) has several opportunities to contribute to meeting prevailing climate targets. It can cut its own CO2 emissions, which currently account for 2% of global industrial fossil CO2 emissions, and it has an opportunity to produce renewable energy, fuels, and materials for other sectors. The purpose of this study is to improve understanding of the decarbonization prospects of the PPI. The study provides insights on the magnitude of needed annual renewal rates for several possible net-zero target years of industrial fossil CO2 emissions in the PPI and discusses decarbonization opportunities, namely, energy and material efficiency improvement, fuel switching, electrification, renewable energy production, carbon capture, and new products. The effects of climate policies on the decarbonization opportunities are critically evaluated to provide an overview of the current and future business environment of the European PPI. The focus is on Europe, but other regions are analyzed briefly to widen the view. The analysis shows that there are no major technical barriers to the fossil-free operation of the PPI, but the sector renovates slowly, and many new opportunities are not implemented on a large scale due to immature technology, poor economic feasibility, or unclear political environment.

The aim of this research is to predict the mechanical properties along with the behaviors of standard insulating paper used in power transformers under thermal aging. This is conducted by applying an artificial neural network (ANN) trained with a multiple regression model and a particle swarm optimization (MR-PSO) model. The aging of the paper insulation is monitored directly by the tensile strength and the degree of polymerization of the solid insulation and indirectly by chemical markers using 2-furfuraldehyde compound content in oil (2-FAL). A mathematical model is then developed to simulate the mechanical properties (degree of polymerization (DPV) and tensile index (Tidx)) of the aged insulation paper. First, the datasets obtained from experimental results are used to create the MR model, and then the optimizer method PSO is used to optimize its coefficients in order to improve the MR model. Then, an ANN method is trained using the MR-PSO to create a nonlinear correlation between the DPV and the time, temperature, and 2-FAL values. The acquired results are assessed and compared with the experimental data. The model presents almost the same behavior. In particular, it has the capability to accurately simulate the nonlinear property behavior of insulation under thermal aging with an acceptable margin of error. Since the life expectancy of power transformers is directly related to that of the insulating paper, the proposed model can be useful to maintenance planners.

Numerical simulation of polypropylene laminated paper insulation is a serious challenge, as it must take into account the layered structure and presence of longitudinal and radial gaps in the coils of the winded tape for cables with sector-shape conductive cores. Thus far, it has been performed only with serious simplifications. We propose a technique for numerical modeling of electric parameters in this type of insulation by reducing a complex 3D problem to a simplified 2D model that takes into account the main influencing factors. The results of modeling the distribution of electric field strength and current density in insulation are presented, and the influence of the location of gaps between the edges of winded tape on the conductivity of cable insulation is estimated. Analytical expressions are obtained for estimating the electrical resistance of insulation while taking into account the parameters of the butt gap between the insulating tapes. The results of calculations, numerical modeling, and experimentally measured values of electrical resistance are compared, showing that there is a good match. The main effects affecting the properties of polypropylene laminated paper insulation are described.

The building sector contributes to 40% of the total final energy consumption and 36% of CO2 emissions in Europe, and these are set to increase in the coming years. International directives are pushing towards a decarbonisation roadmap to improve the quality of cities and the health of citizens. Buildings have a potentially central role in terms of energy transition as a means to produce and save energy. Photovoltaic shading devices (PVSDs) protect buildings from direct solar radiation and overheating while producing renewable electricity onsite and increasing the users’ thermal comfort. Even though the potential of the PVSD is considerable, the sector is still unexplored, and few studies on the topic are available in the literature. This systematic review aims to present an exhaustive overview of the current literature on state-of-the-art PVSDs by analysing the scientific framework in terms of the status of the research. It presents a performance-based approach focusing on innovative products, PVSD design strategies, and energetic performance in distinct climate conditions and configurations. In particular, 75 articles and about 250 keywords were identified, selected, and analysed. The literature review serves as a basis for further R&D activities led by both the industrial and the academic sectors.

The treatment and disposal of sewage sludge is one of the most important and critical issues of wastewater treatment plants. One option for sludge liquidation is the production of fuel in the form of pellets from mixed sewage and paper mill sludge. This study presents the results of the combustion of pelletized fuels, namely sewage and paper mill sludge, and their 2:1 and 4:1 blends in a fluidized bed combustor. The flue gas was analysed after reaching a steady state at bed temperatures of 700–800 °C. Commonly used flue gas cleaning is still necessary, especially for SO2; therefore, it is worth mentioning that the addition of paper mill sludge reduced the mercury concentration in the flue gas to limits acceptable in most EU countries. The analysis of ash after combustion showed that magnesium, potassium, calcium, chromium, copper, zinc, arsenic, and lead remained mostly in the ash after combustion, while all cadmium from all fuels used was transferred into the flue gas together with a substantial part of chlorine and mercury. The pellets containing both sewage and paper mill sludge can be used as an environmentally friendly alternative fuel for fluidised bed combustion. The levelized cost of this alternative fuel is at the same current price level as lignite.

The hot pressing parameters and fiber ratio have an important influence on the dielectric properties of aramid insulating paper. In order to deeply explore its influence and the mechanism behind it, aramid insulating papers were made with different hot pressing temperatures and pressures as well as fiber ratios. Its tightness, dielectric constant, and AC breakdown strength were tested, and its microstructure was analyzed by scanning electron microscopy. It was found that with an increase in hot pressing temperature, pressure, and fibrid content, the overall dielectric constant of the insulating paper showed a slight upward trend, while the tightness and AC breakdown strength continued to increase. Hot pressing temperature and pressure have a synergistic effect on the dielectric properties of insulating paper. The effects of these two parameters on the dielectric properties of insulating paper are similar, while the AC breakdown strength is greatly affected by the fiber ratio. In this paper, the influence mechanism by which the microstructure and fiber crystallinity of insulating paper is affected in the hot pressing process is discussed.

Recently, as the use of wearable devices and the demand for eco-friendly energy have increased, many studies have been conducted on triboelectric nanogenerators (TENGs), which can economically harvest energy. Paper is considered a promising substrate and frame material that can be used to manufacture self-powered TENGs, owing to its flexibility, low cost, and accessibility. Herein, we present a sandwich-structured foldable paper-based TENG (FP-TENG) that comprises flexible materials and uses paper as a substrate. The FP-TENG can generate up to 572 mW/m2 of power via contact–separation of the triboelectric electrified body at the top and bottom. With more folds of the FP-TENG, the triboelectric cross-sectional area increases, and, thus, the electrical output increases. In addition, the proposed TENG exhibits excellent durability without signal degradation under 5000 cycles of repeated pushing motions. To demonstrate its practicality, the FP-TENG was manufactured in the form of a wristwatch Velcro and connected to an electronic watch panel to supply power. Various deformations are possible with origami, and they can drive wristwatches through external forces. Therefore, the FP-TENG is expected to be utilized as a sustainable and promising eco-friendly energy source for small electronic devices.

Wind energy is going to be the leading renewable source of the next decades [...]

The pulp and paper industry is recognized as a well-established sector, which throughout its process, generates a vast amount of waste streams with the capacity to be valorized. Typically, these residues are burned for energy purposes, but their use as substrates for biological processes could be a more efficient and sustainable alternative. With this aim, it is essential to identify and characterize each type of waste to determine its biotechnological potential. In this context, this research highlights possible alternatives with lower environmental impact and higher revenues. The bio-based pathway should be a promising alternative for the valorization of pulp and paper industry wastes, in particular for bioproduct production such as bioethanol, polyhydroxyalkanoates (PHA), and biogas. This article focuses on state of the art regarding the identification and characterization of these wastes, their main applied deconstruction technologies and the valorization pathways reported for the production of the abovementioned bioproducts.

Generally, impregnation of solid insulation is performed to increase the dielectric strength and reduce the dielectric losses of solid insulants. This increase in dielectric strength depends on the oil’s diffusion and dielectric properties. This paper investigates the diffusion behavior of mineral oil and ester fluids (synthetic, natural, and mixed) to understand the influence of oil diffusion on paper breakdown voltage. To better understand this phenomenal influence, cellulose insulation paper of different thicknesses has been considered. Wetting characteristics of various oil-paper insulation systems were investigated with and without thermal stressing. Thermal aging was carried out as per modified ASTM D1934 at 110 °C, 140 °C, 160 °C, and 185 °C respectively for 2 weeks. The wetting characteristics and influence of different oils on paper breakdown voltage were explicitly reported. It is inferred that paper wetting characteristics are attributable to the type of oil, the thickness of paper, and the aging factor of oil-paper insulation. Importantly, the increase in paper dielectric strength and diffusion behavior for ester fluids is found to be superior to that of the mineral insulating oils.

Thermal stress and moisture absorption can cause a synergetic negative impact on kraft paper. Among various approaches for improving the dielectric properties of kraft paper, nanotechnology has had promising results. However, the hydrophilicity of most metal oxide nanoparticles renders nanomodified kraft paper more vulnerable to thermal stress and moisture, thereby inducing degradation. In nanomodified kraft paper research, the use of TiO2 nanoparticles has yielded the most promising results. The major shortfall, however, is the hydrophilicity of TiO2. This work investigated surface modifications of rutile-TiO2 nanoparticles (NPs) for improved hydrophobicity and thermal stability. Rutile-TiO2 NPs is a nontoxic metal oxide that can withstand high temperature and is stable in chemical reactions. Two cases of surfactants were used—alkyl ketene dimer (AKD) and alkenyl succinic anhydride (ASA). The intention was to increase heat resistance and reduce the surface free energy of the rutile-TiO2 NPs. The impacts of the surface modifiers on the rutile-TiO2 NPs were characterised using FT-IR, muffle furnace, analytical weight balance, and TGA. It was discovered that new functional groups were formed on the modified NPs examined through FT-IR spectra. This indicates new chemical bonds, introduced through the surface modification. The unmodified rutile-TiO2 NPs absorbed moisture, increasing their mass by 3.88%, compared with the modified nanoparticles, which released moisture instead. TGA analysis revealed that AKD- and ASA-modified rutile-TiO2 needed higher temperatures than the unmodified rutile-TiO2 to markedly decompose. AKD, however, gave better performance than ASA in that regard. As an example, those modified with 5% AKD sustained a 45% higher temperature than the pure TiO2 nanoparticles. Furthermore, in both cases of the surfactants, the higher the percent of surfactant content was, the more thermally stable the nanoparticles became. This work demonstrates the possibility of fabricating rutile-TiO2 NPs to give improved hydrophobicity and thermal stability for possible dielectric applications such as in kraft paper for power transformer insulation.

The accuracy of a predictive system is critical for predictive maintenance and to support the right decisions at the right times. Statistical models, such as ARIMA and SARIMA, are unable to describe the stochastic nature of the data. Neural networks, such as long short-term memory (LSTM) and the gated recurrent unit (GRU), are good predictors for univariate and multivariate data. The present paper describes a case study where the performances of long short-term memory and gated recurrent units are compared, based on different hyperparameters. In general, gated recurrent units exhibit better performance, based on a case study on pulp paper presses. The final result demonstrates that, to maximize the equipment availability, gated recurrent units, as demonstrated in the paper, are the best options.

The recovery and utilisation of industrial excess heat has been identified as an important contribution for energy efficiency by reducing primary energy demand. Previous works, based on top-down studies for a few sectors, or regional case studies estimated the overall availability of industrial excess heat. A more detailed analysis is required to allow the estimation of potentials for specific heat recovery technologies, particularly regarding excess heat temperature profiles. This work combines process integration methods and regression analysis to obtain cogeneration targets, detailed excess heat temperature profiles and estimations of electricity generation potentials from low and medium temperature excess heat. The work is based on the use of excess heat temperature (XHT) signatures for individual sites and regression analysis using publicly available data, obtaining estimations of the technical potential for electricity generation from low and medium temperature excess heat (60–140 °C) for the whole Swedish kraft pulp and paper industry. The results show a technical potential to increase the electricity production at kraft mills in Sweden by 10 to 13%, depending on the level of process integration considered, and a lower availability of excess heat than previously estimated in studies for the sector. The approach used could be adapted and applied in other sectors and regions, increasing the level of detail at which industrial excess heat estimations are obtained when compared to previous studies.

In this paper, the combustion behavior of low rank coal and its product after hydrothermal carbonization with paper sludge hydrochar were studied. The Raman technique was used to compare the structural differences between raw coal and the product. Thermogravimetric analysis was employed to conduct experiments of single sample and their mixtures with different proportions at a heating rate of 20 °C/min, the activation energy of chemical reactions was calculated. The results showed that upgraded product had higher carbon ordering degree than raw coal and the ignition temperature and burnout temperature of the product were advanced. Compared with raw coal, the combustion characteristic parameters C and S of the product were higher, indicating that its combustibility was better. As for the mixture, when the paper sludge hydrochar ratio was not more than 10%, the mixed fuel combustion curve was still similar to coal curve. After the paper sludge hydrochar ratio exceeded 10%, the activation energy of the mixed combustion reaction of paper sludge hydrochar and upgraded coal was lower than that of raw coal and paper sludge hydrochar. These results indicated that the mixture of upgraded coal and paper sludge hydrochar as mixed fuel was a better option.

Forecasting has extreme importance in industry due to the numerous competitive advantages that it provides, allowing to foresee what might happen and adjust management decisions accordingly. Industries increasingly use sensors, which allow for large-scale data collection. Big datasets enable training, testing and application of complex predictive algorithms based on machine learning models. The present paper focuses on predicting values from sensors installed on a pulp paper press, using data collected over three years. The variables analyzed are electric current, pressure, temperature, torque, oil level and velocity. The results of XGBoost and artificial neural networks, with different feature vectors, are compared. They show that it is possible to predict sensor data in the long term and thus predict the asset’s behaviour several days in advance.

The paper reports the results of a comparative assessment concerned with the effectiveness of identifying the basic forms of partial discharges (PD) measured by the acoustic emission technique (AE), carried out by application of selected machine learning methods. As part of the re-search, the identification involved AE signals registered in laboratory conditions for eight basic classes of PDs that occur in paper-oil insulation systems of high-voltage power equipment. On the basis of acoustic signals emitted by PDs and by application of the frequency descriptor that took the form of a signal power density spectrum (PSD), the assessment involved the possibility of identifying individual types of PD by the analyzed classification algorithms. As part of the research, the results obtained with the use of five independent classification mechanisms were analyzed, namely: k-Nearest Neighbors method (kNN), Naive Bayes Classification, Support Vector Machine (SVM), Random Forests and Probabilistic Neural Network (PNN). The best results were achieved using the SVM classification tuned with polynomial core, which obtained 100% accuracy. Similar results were achieved with the kNN classifier. Random Forests and Naïve Bayes obtained high accuracy over 97%. Throughout the study, identification algorithms with the highest effectiveness in identifying specific forms of PD were established.

A helium (He) dielectric barrier discharge plasma jet (DBD jet) was used for the first time for treating graphite foil as the current collector of a paper-based fluidic aluminum-air battery. The main purpose was to improve the distribution of the catalyst layer through modification and functionalization of the graphite foil surface. The plasma functionalized the graphite foil surface to enhance the wettability where the more hydroxyl could be observed from XPS results. The 30 s-He DBD jet treatment on the graphite foil significantly improved the battery performance. The best current density of 85.6 mA/cm2 and power density of 40.98 mW/cm2 were achieved. The energy density was also improved to 720 Wh/kg.

The 55th International Universities Power Engineering Conference (UPEC 2020) has been held on 1–4 September 2020 in the Virtual Conference mode because of the limitations due to the pandemics, hosted by Politecnico di Torino, Torino, Italy [...]

Although there are opportunities to reduce electrical energy demand in unit processes of mechanical pulp-based paper and paperboard production, this may not be financially beneficial. This is generally because energy optimization opportunities connected to reduced refiner electricity demand in mechanical pulping systems also results in less steam available for the drying of the paper. As modern high consistency refiner systems produce approximately one ton of steam for each MWh of electricity when producing one ton of pulp, a reduction in electric energy demand leads to increased fuel demand in steam boilers to compensate for the steam shortage. In this study, we investigated what the financial and environmental situation would look like if we were to expand the system border from a paper mill to a larger system consisting of a mechanical pulp-based paper or paperboard mill, a district heating system with an incineration boiler and a chemical pulp mill. Mechanical pulp production has a wood to product yield of >90%, a high electric energy demand to separate woodchips to pulp and is a net producer of heat and steam while chemical pulp-based production has a wood to product yield of 50%, a low electric energy demand and is a net heat and electricity producer due to the combustion of dissolved wood polymers. The aim of this research is to create useful and robust models of how to use excess heat from certain industry sites to cover the steam shortage in other industry sites by means of utilizing and optimizing the district heating systems connecting these sites. For this purpose, we used a simulation tool which dynamically allows us to evaluate different scenarios. Our results shows that there is great potential to reduce both carbon dioxide emissions and production costs for industry sites and society by means of these tools.

As a part of our research in the field of thermochemical energy storage, this study aims to investigate the potential of three fly ash samples derived from the fluidized bed reactors of three different pulp and paper plants in Austria for their use as thermochemical energy (TCES) and CO2 storage materials. The selected samples were analyzed by different physical and chemical analytical techniques such as X-ray fluorescence spectroscopy (XRF), X-ray diffraction (XRD), particle size distribution (PSD), scanning electron microscopy (SEM), inductively coupled plasma atomic emission spectroscopy (ICP-OES), and simultaneous thermal analysis (STA) under different atmospheres (N2, CO2, and H2O/CO2). To evaluate the environmental impact, leaching tests were also performed. The amount of CaO as a promising candidate for TCES was verified by XRF analysis, which was in the range of 25–63% (w/w). XRD results indicate that the CaO lies as free lime (3–32%), calcite (21–29%), and silicate in all fly ash samples. The results of STA show that all fly ash samples could fulfill the requirements for TCES (i.e., charging and discharging). A cycling stability test of three cycles was demonstrated for all samples which indicates a reduction of conversion in the first three reaction cycles. The energy content of the examined samples was up to 504 kJ/kg according to the STA results. More energy (~1090 kJ/kg) in the first discharging step in the CO2/H2O atmosphere could be released through two kinds of fly ash samples due to the already existing free lime (CaO) in those samples. The CO2 storage capacity of these fly ash samples ranged between 18 and 110 kg per ton of fly ash, based on the direct and dry method. The leaching tests showed that all heavy metals were below the limit values of the Austrian landfill ordinance. It is viable to say that the valorization of fly ash from the pulp and paper industries via TCES and CO2 storage is plausible. However, further investigations such as cycling stability improvement, system integration and a life cycle assessment (LCA) still need to be conducted.

The article presents issues related to the aging behavior of oil-paper insulations in transformers using different oil- and ester-based insulating fluids. Despite numerous conducted studies on the subject of oil-paper aging, the use of new insulating fluids is creating open questions. In addition, new liquids such as synthetic and natural esters, as well as oil of the newest generation, are being used. Furthermore, there is still little research on the formation of aging markers with this form of the dielectric. For this reason, in this contribution, oil-paper insulations with mineral oil-based insulating fluids, natural and synthetic esters, as well as oil from natural gas, are aged thermally accelerated at 130 °C over a duration of 15 weeks, by considering two cases of free-breathing and hermetically sealed transformers. Therefore, various aging markers are investigated to allow a condition assessment. The results show that differences exist between the fluids and design of the transformer, as in the aging rate of the paper and the formation of aging markers in the insulating liquid such as acids. These findings can be used to improve asset management strategies by a more precise determination of the aging state depending on the transformer type as well as the type of insulating fluid.

This study used the subcritical hydrothermal liquefaction technique (SHLT) in the co- liquefaction of process rejects at a wastepaper-based paper mill (PRWPM) and waste soybean oil (WSO) for the production of biofuels and bio-char material. PRWPM emits complicated waste composed of cellulose, hemicellulose, lignin, and plastic from sealing film. The waste is produced from the recycled paper process of a mill plant located in central Taiwan. The source of WSO is the rejected organic waste from a cooking oil factory located in north Taiwan. PRWPM and WSO are suitable for use as fuels, but due to their high oxygen content, their use as commercial liquid fuels is not frequent, thus making deoxygenation and hydrogenation necessary. The temperature and pressure of SHLT were set at 523–643 K and 40–250 bar, respectively. The experimental conditions included solvent ratios of oil–water, temperature, reaction time, and ratios of solvent to PRWPM. The analysis results contained approximated components, heating values, elements, surface features, simulated distillations, product compositions, and recovery yields. The HHV of the product occurred at an oil–water ratio of 75:25, with a value of 38.04 MJ kg−1. At an oil–water ratio of 25:75, the liquid oil-phase product of SHTL has the highest heating value 42.02 MJ kg−1. Higher WSO content implies a lower heating value of the oil-phase product. The simulated distillation result of the oil-phase product with higher content of alcohol and alkanes obtained at the oil–water ratio of 25:75 is better than the other ratios. Here, the carbon number of the oil product is between C8–C36. The product conversion rate rises with an increase of the WSO ratio. It is proved that blending soybean oil with water can significantly enhance the quality of liquefied oil and the conversion rate of PRWPM. Therefore, the solid and liquid biomass wastes co-liquefaction to produce gas and liquid biofuels under SHLT are quite feasible.

The aim of the work was to prepare and test a paper-oil insulation system according to the recommendations of CIGRE (Conseil International des Grands Réseaux Électriques) with the parameters X = 50% and Y = 30%. Pressboard was moistened to a water content of (5.0 ± 0.2) wt.% The loss tangent was measured using a DIRANA meter (FDS-PDC dielectric response analyzer) in the frequency range 10−4 Hz–5000 Hz for 6 temperatures from 293.15 K to 333.15 K with a step of 8 K. The waveforms simulated by the DIRANA software were fitted to the experimental dependence of the loss tangent. The fitting process was performed using two methods. In the first method, the measuring temperature value as well as X and Y values were entered into the software. The estimated moisture content of the insulation varied from about 1.4 to about 5.2 wt.%. The average value of moisture content was (3.73 ± 1.11) wt.%. In the second method, only the measuring temperature value was entered into the software. This improved the quality of matching. The estimated average moisture content was (5.83 ± 0.25) wt.%. It was found that the dimensions of the oil channel clearly affected the quality of the fitting process. By not taking into consideration real values of oil channel, the quality of the moisture content estimation was significantly improved.

The pulp and paper (P&P) sector is a dynamic manufacturing industry and plays an essential role in the Austrian economy. However, the sector, which consumes about 20 TWh of final energy, is responsible for 7% of Austria’s industrial CO2 emissions. This study, intending to assess the potential for improving energy efficiency and reducing emissions in the Austrian context in the P&P sector, uses a bottom-up approach model. The model is applied to analyze the energy consumption (heat and electricity) and CO2 emissions in the main processes, related to the P&P production from virgin or recycled fibers. Afterward, technological options to reduce energy consumption and fossil CO2 emissions for P&P production are investigated, and various low-carbon technologies are applied to the model. For each of the selected technologies, the potential of emission reduction and energy savings up to 2050 is estimated. Finally, a series of low-carbon technology-based scenarios are developed and evaluated. These scenarios’ content is based on the improvement potential associated with the various processes of different paper grades. The results reveal that the investigated technologies applied in the production process (chemical pulping and paper drying) have a minor impact on CO2 emission reduction (maximum 10% due to applying an impulse dryer). In contrast, steam supply electrification, by replacing fossil fuel boilers with direct heat supply (such as commercial electric boilers or heat pumps), enables reducing emissions by up to 75%. This means that the goal of 100% CO2 emission reduction by 2050 cannot be reached with one method alone. Consequently, a combination of technologies, particularly with the electrification of the steam supply, along with the use of carbon-free electricity generated by renewable energy, appears to be essential.

The aging of power transformers causes several defects and damages in the insulating system, especially in the insulating paper. The degradation of the insulating paper generates dissolved gases in the insulating oil, which are measured by gas chromatography and used as an indicator of the insulation status. The state of the insulating paper can be identified based on the degree of polymerization (DP) measurement. In some cases, when the measurement of DP is difficult, estimating DP can be accomplished through gathering information about some of the testing parameters, such as the dissolved gases (DGA), breakdown voltage (BDV), oil interfacial tension (IF), oil acidity (ACI), moisture content (MC), oil color (OC), dielectric loss (Tan δ), and furans concentration specifically (2-furfuraldhyde (FA)). The statistical tools (correlation and multiple linear regression), based on 131 transformer samples, can be used to build a relation linking DP and one or more of the previous parameters to identify the insulating paper status and the percentage of remaining life of the transformer. The results indicated that it is difficult to build a mathematical model to relate between the DP and the testing variables, except with FA, where the trend of DP with FA is more obvious than with other variables. The empirical formula to compute DP based on the FA concentration was developed and gave promising results to compute DP and the remaining life of the power transformers.

The recognition of the creepage discharge development process of oil–paper insulation under AC–DC combined voltage is the basis for fault monitoring and diagnosis of converter transformers; however, only a few related studies are available. In this study, the AC–DC combined voltage with a ratio of 1:1 was used to develop a recognition method for the creepage discharge development process of an oil–paper insulation under a cylinder–plate electrode structure. First, the pulse current method was used to collect the discharge signals in the creepage discharge development process. Then, 24 characteristic parameters were extracted from four types of creepage discharge characteristic spectra after dimensionality reduction. Finally, based on the online sequential extreme learning machine (OS-ELM) algorithm, these characteristic parameters were used to recognize the development stage of the creepage discharge of the oil–paper insulation. The results showed that when the size of the sample training set used in the OS-ELM algorithm is close to the number of hidden layer neurons, a high recognition accuracy can be obtained, and the type of activation function has little influence on the recognition accuracy. Four stages of the creepage discharge development process were recognized using the OS-ELM algorithm; the trend was the same as that of the characteristic parameters of the entire creepage discharge development process. The recognition accuracy was 91.4%. The algorithm has a high computing speed and high accuracy and can train data in batches. Therefore, it can be widely used in the field of online monitoring and evaluation of electrical equipment status.

Improving energy efficiency is an effective way to address the issues of economic development, energy saving and emissions reduction. For any important industries it is therefore necessary to measure energy efficiency and set a practical target for it. In this paper, we use CCR, SBM and energy intensity to measure the energy efficiency of the paper industries of 22 EU countries. Results indicate that the SBM and CCR efficiency value is more meaningful for policy makers than that of energy intensity, as measurement results of energy intensity deviate from reality and economic efficiency. The CCR and SBM have roughly the same fluctuation trends and the average SBM energy efficiency value is 0.71, always 10 percent lower than CCR model, as it takes simultaneous account of both the optimal input-output and has more discriminatory power in efficiency measurement. Furthermore, EU policy makers could improve energy efficiency by raising energy prices. As for the 2030 EU target of energy saving and emission reduction, the EU should pay more attention to five major paper producers: Finland, Sweden, Germany, the United Kingdom and Italy.

The article presents the results of comparative investigations of partial discharges in two insulation systems; aramid-enhanced cellulose paper-mineral oil, and pure cellulose paper-mineral oil. Partial discharges were investigated in a diagonal electric field with vertical and horizontal components. This field is treated as the most dangerous for insulation. The research was carried out on Nomex® 910 paper and cellulose paper samples, each paper being 0.25 mm thick. Samples of the two materials were tested at four levels of moisture. The inception voltage of partial discharges of all samples tested decreased as their moisture content increases. It was also proved that Nomex® 910 has a significantly higher partial discharge inception voltage than the cellulose paper, although this difference decreased with increasing moisture content.

Ocean thermal energy conversion (OTEC) aims to use the temperature difference between surface and deep seawater to generate electricity and (possibly) freshwater [...]

A converter transformer is important primary equipment in a DC transmission project. The voltage on the valve side winding is complex when the equipment is running, including DC, AC, and AC–DC combined voltage. The insulation structure of the valve side winding of a converter transformer is an oil-paper insulation structure, which may have a variety of defects in the manufacturing stage and daily use, resulting in partial discharge. Therefore, it is the key to studying the partial discharge characteristics and mechanism of oil-paper insulation under AC–DC combined voltage. In this paper, we build a two-dimensional air gap model of oil-paper-insulated pressboard considering the actual particles and actual reaction based on the fluid model. The characteristics and evolution mechanism of partial discharge (PD) in pressboard under different AC/DC combined voltages are studied by numerical simulation. The results show that when the DC component increases, the polarity effect of partial discharge is more obvious, while the potential and discharge intensity in the air gap decrease. Further analysis revealed that the DC component in the combined voltage accumulated a large number of surface charges on the surface of the air gap, and the space charge distribution was more uniform and dispersed, which generated an electric field with opposite polarity to the DC component in the air gap and, then, inhibited the development of local discharge in the paperboard. The results of the simulation are consistent with the previous experimental phenomena, and the mechanism analysis of the simulation results also verifies the previous analysis on the mechanism of experimental phenomena. This will lay a theoretical foundation for the further study of partial discharge phenomenon of oil-paper insulation structures in practical operation in the future.

The article describes a case study when the voltage collapse during lightning impulse tests of new power transformers was noticed and when the repeated tests finished with a positive result. The step-by-step process of reaching the conclusion on the basis of dissolved gas analysis (DGA) as a key method of the investigations was presented. The considerations on the possible source of the analysis showed that the Duval triangle method, used in the analysis of the concentration of gases dissolved in oil samples taken from bushings, more reliably and unambiguously than the ratio method recommended in the IEC 60599 Standard, indicated a phenomenon which was identified in the insulation structure of bushings analyzed. Additionally, the results from DGA were found to be consistent with an internal inspection of bushings, which showed a visible trace of discharge on the inside part of the epoxy housing, as a result of the lightning induced breakdown.

This paper studied the impact of moisture on the correlated characteristics of the condenser bushings oil-paper insulation system. The oil-impregnated paper samples underwent accelerated thermal aging at 130 °C after preparation at different initial moisture contents (1%, 3%, 5% and 7%). All the samples were extracted periodically for the measurement of the moisture content, the degree of polymerization (DP) and frequency domain dielectric spectroscopy (FDS). Next, the measurement results of samples were compared to the related research results of transformer oil-paper insulation, offering a theoretical basis of the parameter analysis. The obtained results show that the moisture fluctuation amplitude can reflect the different initial moisture contents of insulating paper and the mass ratio of oil and paper has little impact on the moisture content fluctuation pattern in oil-paper but has a great impact on moisture fluctuation amplitude; reduction of DP presents an accelerating trend with the increase of initial moisture content, and the aging rate of test samples is higher under low moisture content but lower under high moisture content compared to the insulation paper in transformers. Two obvious “deceleration zones” appeared in the dielectric spectrum with the decrease of frequency, and not only does the integral value of dielectric dissipation factor (tan δ) reflect the aging degree, but it reflects the moisture content in solid insulation. These types of research in this paper can be applied to evaluate the condition of humidified insulation and the aging state of solid insulation for condenser bushings.

Hydrothermal carbonization (HTC) of low quality, wet biogenic residues into intermediate bioenergy carriers can potentially contribute to a more flexible and stable renewable energy system and reduce environmental impacts compared to current residue disposal practices. This study quantifies the environmental impacts via life cycle assessment (LCA) of a novel hydrothermal process for the treatment on an industrial scale of application of three wet biogenic residues (paper bio-sludge, olive pomace, and orange peel) into bioenergy carriers, i.e., solid pellets and biogas. A comprehensive attributional cradle-to-gate life cycle assessment (LCA) was conducted; the life cycle impact assessment (LCIA) utilised the ReCiPe impact assessment method. A selection of 10 significant impact categories was prioritised. Reliability of this categorization was also ensured through a sensitivity analysis carried out using Monte Carlo simulation. Climate change, particulate matter formation and terrestrial acidification impact categories showed the highest reliability, while for freshwater ecotoxicity and freshwater eutrophication impact categories in the study suggest the need for more robust data and further investigation. The climate change impact category presents the following values, as kg CO2eq/tresidue: pulp and paper bio-sludge (PPB), 17.9; olive pomace (OP), −1290; orange peel (ORP), −1301. The LCA study compared electricity yields of the hydrothermal treatment process with conventional treatment processes for each of the target residue streams. The environmental performance of the proposed hydrothermal treatment benefits significantly from the combination of intermediate bioenergy carriers (pellets) from the solid fraction with biogas production from the liquid fraction. Avoided emissions due to the heat recovery provide further environmental benefits. The LCIA results show that the carbon footprint of the F-CUBED production system, as kgCO2eq/kWhe, accounts for –4.56, −0.63, and −0.25 for paper bio-sludge, olive pomace and orange peel, respectively.

This paper presents the effect of the impact of moisture in paper insulation used as insulation of transformer windings on its thermal conductivity. Various types of paper (cellulose and aramid) and impregnated (mineral oil, synthetic ester, and natural ester) were tested. The impact of paper and impregnated types on the changes in thermal conductivity of paper insulation caused by an increase in moisture were analyzed. A linear equation, describing the changes in thermal conductivity due to moisture, for various types of paper and impregnated, was developed. The results of measuring the thermal conductivity of paper insulation depending on the temperature are presented. The aim of the study is to develop an experimental database to better understand the heat transport inside transformers to assess aging and optimize their performance.

Cellulosic insulation paper is usually used in oil-immersed transformer insulation systems. In this study, the molecular dynamics method based on reaction force field (ReaxFF) was used to simulate the pyrolysis process of a cellobiose molecular model. Through a series of ReaxFF- Molecular Dynamics (MD) simulations, the generation path of ethanol at the atomic level was studied. Because the molecular system has hydrogen bonding, force-bias Monte Carlo (fbMC) is mixed into ReaxFF to reduce the cost of calculation by reducing the sampled data. In order to ensure the reliability of the simulation, a model composed of 20 cellobioses and a model composed of 40 cellobioses were respectively established for repeated simulation in the range of 500−3000 K. The results show that insulating paper produced ethanol at extreme thermal fault, and the intermediate product of vinyl alcohol is the key to the aging process. It is also basically consistent with others’ previous experiment results. So it can provide an effective reference for the use of ethanol as an indicator to evaluate the aging condition of transformers.

Co-absorption of NO2 and SO2 from flue gases, in combination with the enhanced oxidation of NO by ClO2(g), is studied for three different flue gas sources: a medium sized waste-to-heat plant; the kraft recovery boiler of a pulp and paper mill; and a cruise ship. Process modeling results are used to present the technical potential for each site together with cost estimation and optimization using a bottom-up approach. A process set-up is proposed for each site together with equipment sizing and resulting flows of process fluids. The simulation results, supported by experimental results, show that removal rates equal to or greater than current best available technologies are achievable with more than 90% of NOx and 99% of SO2 removed from the flue gas. The resulting cost of removing both NOx and SO2 from the flue gases is 2100 €/ton for the waste-to-heat plant, 800 €/ton for the cruise ship and 3900 €/ton for the recovery boiler. The cost estimation show that the consumption and cost of chemical additives will play a decisive role in the economic feasibility of the investigated concept, between 50% and 90% of the total cost per ton acid gas removed.

The mechanical loads that gas diffusion layers (GDLs) withstand in polymer electrolyte membrane fuel cell (PEMFC) stacks are sensitive to the assembly and working conditions. The mechanical properties of GDLs mostly depend on their composition materials, microstructural characteristics, operation conditions, etc. An accurate and comprehensive understanding of the mechanical performance of GDLs is significant for predicting the stress distribution and improving the assembly technology of PEMFC stacks. This study presented a novel 3-D nonlinear and orthotropic constitutive model of a carbon paper GDL to represent the material stiffness matrix with its compressive, tensile, and shear properties. Numerical simulations were performed based on the 3-D constitutive model, and the proposed 3-D model was validated against the experimental data reported previously. It is found that the simulation results of the 3-D constitutive model show a good agreement with the experimental results. Besides, the novel 3-D nonlinear and orthotropic model was applied in the overall stress simulation of a simplified PEMFC unit cell, compared to a conventional 3-D linear and isotropic model, and the simulation results of the two models show a significant difference.

The widely recognised Energiewende, (“energy transition”) in Germany has lost its original momentum. We therefore address the question of how the transition process to a new energy system can be reignited. To do so, we developed the “5Ds approach”, which lays the groundwork for a process analysis and the identification of important catalysts and barriers. Focusing on the five major fields required for the energy transition, we analyse the effects of: (1) Decarbonisation: How can efficiency and renewable energies be expanded successfully? (2) Digitalisation: Which digital solutions facilitate this conversion and would be suitable as sustainable business models? (3) Decentralisation: How can potential decentralised energy and efficiency opportunities be developed? (4) Democratisation: How can participation be strengthened in order to foster acceptance (and prevent “yellow vest” protests, etc.)? (5) Diversification of service: Which services can make significant contributions in the context of flexible power generation, demand-side management, storage and grids? Our paper comes to the conclusion that German policy efforts in the “5D” fields have been implemented very differently. Particularly with regard to democratisation, the opportunities for genuine participation among the different social actors must be further strengthened to get the Energiewende back on track. New market models are needed to meet the challenges of the energy transition and to increase the performance of “5D” through economic incentives.

This paper presents analysis, diagnosis and disposal with a typical internal breakdown failure of the resin impregnated paper (RIP) valve side bushing in high voltage direct current (HVDC) converter transformer. Based on the analysis of fault current characteristics at the time of the RIP valve side bushing failure, and field test results of insulation parameters, a method of diagnosing typical breakdown failures of valve side bushings is proposed. Through disassembly inspection of the internal overheating and arcing traces on the failure bushing, the root cause of this typical breakdown failure is found, which is upper axial flashover along the RIP condenser/SF6 interface caused by the abnormal contact of two current-carrying conductive tubes. Temperature distribution inside the bushing with an abnormal contact resistance between the copper conductive tube and aluminum conductive tube under different load current is simulated by using the finite element method. An special device is also developed for repairing defective bushing on-site, and 75 bushings with conductive contact defects have been repaired on the premise of not pushing converter transformers away from the valve hall and even without pulling out defective bushings.

As a critical component of a high-voltage direct current (HVDC) transmission system, resin impregnated paper (RIP) wall bushing has become a weak point because of its surface charge accumulation. This paper studies a model RIP wall bushing core designed by the equal capacitance method. The stationary resistive field along the gas−solid interface of the RIP wall bushing core is investigated theoretically by a gas model, which considers the non-linearly field-dependent volume conductivity. The results show that the gas conductivity along the core surface tends to be an arched distribution from the high-voltage conductor to the end shielding screen. The surface charge mainly accumulates at the turning point of the radius, which may threaten the core’s insulation. Then, the surface charge is obtained through a measurement system, where the experimental results are highly consistent with the simulation results. Considering the time constant of charge dissipation is nearly 15 min, it would be better to measure the surface charge on one axial direction of RIP wall bushing core after each voltage application. The simulation and experimental results of this paper can guide the design of a RIP wall bushing core.

The main insulation system in high-voltage direct current (HVDC) transformer consists of oil-paper insulation. The formation of space charge in insulation paper is crucial for the dielectric strength. Unfortunately, space charge behavior changes because of the corrosive sulfur substance in oil. This paper presents the space charge behavior in insulation paper induced by copper sulfide generated by corrosive sulfur in insulation oil. Thermal aging tests of paper-wrapped copper strip called the pigtail model were conducted at 130 °C in laboratory. Scanning electron microscopy (SEM) was used to observe the surface of copper and paper. Pulse electroacoustic (PEA) and thermally stimulated current (TSC) methods were used to obtain the space charge behavior in paper. Results showed that both maximum and total amount of space charge increased for the insulation paper contaminated by semi-conductor chemical substance copper sulfide. The space charge decay rate of contaminated paper was significantly enhanced after the polarization voltage was removed. The TSC results revealed that copper sulfide increased the trap density and lowered the shallow trap energy levels. These results contributed to charge transportation by de-trapping and trapping processes. This improved charge transportation could be the main reason for the decreased breakdown voltage of paper insulation material.

Valorization of industrial low-value side-streams are of great interest, contributing to boosts in the circular economy. In this context, lignin side-streams of the pulp and paper industry were oxypropylated to produce biobased polyols and tested in the synthesis of rigid polyurethane (RPU) foams. E. globulus lignins, namely a lignin isolated from an industrial Kraft black liquor and depolymerized lignins obtained as by-products of an oxidation process, were used. RPU foams, synthesized with 100% lignin-based polyols and using a 1.1 NCO/OH ratio, were characterized concerning apparent density, morphology, thermal conductivity, thermal stability, and heat release rate (HRR). Foams containing the lignin-based polyols presented densities varying from 44.7 to 112.2 kg/m3 and thermal conductivity in the range of 37.2–49.0 mW/mK. For the reference foam (sample produced with 100% wt. Daltofoam TP 32015 polyol), values of 70.9 kg/m3 and 41.1 mW/mK were obtained, respectively. The achieved results point out the viability of using the generated lignin-based polyols at 100% content in RPU foams, mainly when depolymerized lignins are used. Moreover, fire retardancy was favored when the lignin-based polyols were introduced. The proposed strategies can contribute to establishing the integrated pulp and paper biorefinery concept where material synthesis (polyols and RPU foams) can be combined with chemical production (vanillin and syringaldehyde).