Search

In single crystals, plastic deformations are predominantly governed by dislocation movement and interactions. The group of dislocations that creates strain gradients, known as geometrically necessary dislocations (GNDs), also deterministically contributes to strain hardening, micron-scale size effects, fatigue, and Bauschinger effect. During bending large strain gradients naturally emerge which makes this deformation mode exceptionally suitable to study the evolution of GNDs. Here we present bi-directional bending experiment of a Cu single crystalline microcantilever with in situ characterisation of the dislocation microstructure in terms of high-resolution electron backscatter diffraction (HR-EBSD). The experiments are complemented with dislocation density modelling to provide physical understanding of the collective dislocation phenomena. We find that dislocation pile-ups form around the neutral zone during initial bending, however, these do not dissolve upon reversed loading, rather they contribute to the development of a much more complex GND dominated microstructure. This irreversible process is analysed in detail in terms of the involved Burgers vectors and slip systems. We conclude that at this scale the most dominant role in the Bauschinger effect and corresponding strain hardening is played by short-range dislocation interactions. The in-depth understanding of these phenomena will aid the design of microscopic metallic components with increased performance and reliability.

Digital image correlation (DIC) in combination with Scanning Electron Microscopy (SEM) and in-situ mechanical testing has great potential to study the micro-mechanical behavior of materials. Yet, the application of a high-quality speckle pattern for DIC remains challenging at this scale. Here, we present a versatile polymer particle-based speckle pattern with adjustable speckle size (0.17–1.04 μm) to cover a wide range of magnifications (500x to 5000x) in SEM. This speckle does not completely cover the surface, ensuring the visibility of deformations taking place in the studied object. The quality of the pattern is analyzed to determine the precision, noise, and correctness of the results obtained by SEM-DIC. Out-of-plane displacements are also considered. Depending on the choice of speckle size and imaging parameters, high quality SEM-DIC patterns were obtained. The measurable strain with this method ranges between 0.05% up to 100%. To illustrate the versatility of the speckling method, three different micromechanical test cases on polymer materials are presented. These showed that global and local deformation can clearly be visualized at different magnifications.

Scientific processes produce huge amounts of data that are usually acquired, transformed and analyzed on a regular basis. Translating these processes into automatable and reproducible workflows is considered to be an efficient way to support scientists in performing repeated processes that would otherwise be time-consuming and error-prone tasks. Consequently, the quality of scientific research can be accelerated and enhanced. In this article, we present for the first time a use-case of KadiStudio as a tool to automate analysis procedures of scientific data that are repeatedly acquired from in situ scanning electron microscope (SEM) micromechanical testing. KadiStudio provides a desktop-based workflow editor as part of the ecosystem of Kadi4Mat: Karlsruhe Data Infrastructure for material Science. The presented workflow includes nodes for processing and analysis of different types of data, namely mechanical response in text format and a series of SEM images in video file format acquired during in situ SEM deformation tests. In addition, the raw and analyzed data are automatically uploaded to the KadiWeb repository via nodes based on the kadi-apy library.

SiC-bonded diamond materials produced by pressureless reactive infiltration of diamond preforms with silicon show high hardness and wear resistance. These properties are due to the relatively high diamond volume content of approximately 50 vol% and the mechanically strong interface between diamond and SiC. To determine the bending strength of individual interfaces between diamond and SiC, micro-cantilevers were prepared by focused ion beam milling at 13 grain boundaries and in-situ bending tests were carried out in a scanning electron microscope. The determined strength of cantilevers showing interface fracture was 10.4 ± 4.0 GPa. Fracture surfaces were analyzed to verify the fracture behavior and initiation. In addition to fracture at the interface diamond/SiC, fracture occurred inside the SiC grains and at the SiC/silicon interface at comparable strength values. The results prove the high diamond/SiC-interface bonding strength.

Nickel-based alloys are extensively used in a wide range of extreme environments because of their exceptional mechanical properties. The excellent strength of these alloys is derived from the addition of long-range ordered precipitates, introduced by thermal aging. The interactions between the dislocations and LRO precipitates dictate the deformation modes and plastic response in these alloys. While the majority of studies have focused on L12-structured precipitate-strengthened Ni-based alloys, less work has considered the Ni-based alloys containing Pt2Mo-structured, Ni2(Cr,Mo)-typed precipitates. In these alloys, Pt2Mo-structured precipitates enable room-temperature deformation twinning in addition to slip, which increases strain hardenability measured from bulk mechanical testing. Although previous geometric-based model suggested that deformation twinning is favored over slip, the factors that influence the activation between twinning versus slip have not been thoroughly explored in this class of Ni-based alloys. In this work, molecular dynamics examined the possible types of dislocation and Pt2Mo-structured precipitate interactions at low temperature. Combined with in situ micromechanical testing, the role of resolved shear stresses on dislocation partials were shown to directly influence the activation of slip versus twinning. Additionally, using an energy-based approach, molecular dynamics results demonstrated a novel twin formation process, caused by the dislocation interaction with the Pt2Mo-structured precipitates.

Compression tests at low strains were performed to theoretically analyze the effects of anisotropic elasticity, misorientation, grain boundary (GB) stiffness, interfacial dislocations, free surfaces, and critical force on dislocation pile-ups in micro-sized Face-Centered Cubic (FCC) Nickel (Ni) and α -Brass bi-crystals. The spatial variations of slip heights due to localized slip bands terminating at GB were measured by Atomic Force Microscopy (AFM) to determine the Burgers vector distributions in the dislocation pile-ups. These distributions were then simulated by discrete pile-up micromechanical calculations in anisotropic bi-crystals consistent with the experimentally measured material parameters. The computations were based on the image decomposition method considering the effects of interphase GB and free surfaces in multilayered materials. For Ni and α -Brass, it was found that the best predicted step height spatial profiles were obtained considering anisotropic elasticity, free surface effects, a homogeneous external stress and a certain critical force in the material to equilibrate the dislocation pile-ups.