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Extreme environments are aggressive for concrete structures, hence a performance-based design is crucial to guarantee the durability during the service life. Nonetheless, there is a knowledge gap regarding the influence of cracks on standard and self-healing concrete. This research focuses on monitoring cracked self-healing concrete with two commercial healing agents: a bacteria-based healing agent (BAS) and a crystalline admixture (CA). After crack formation and a healing process of three months in wet/dry conditions (4 days/3 days), several extreme conditions were considered: (1) submerged in artificial seawater, (2) submerged in a solution with 33 g/L sodium chloride and (3) freeze-thaw (FT) cycling with de-icing salts. Microscopic images were used to quantify the healing efficiency of the two different healing agents, while chloride ingress and scaling were measured to determine durability. The results of the microscopic measurements indicated significant healing efficiency for both healing agents after the healing regime reaching 72% for CA, and 67% for BAS. After exposure to a marine environment, this efficiency increased to 95% and 92%, respectively. The uncracked BAS samples achieved a scaling reduction of 93% under FT exposure relative to the uncracked REF samples, while this was 49% for the CA samples. In cracked samples, scaling was reduced by 50% for BAS and 24% for CA, relative to the cracked REF samples. In all tested conditions, the BAS samples partially prevented the chloride ingress through the crack, while CA samples showed a great reduction. Overall, both healing agents reduced the degradation and could decrease the chloride ingress.

Similar to dental cavities, in that the damaged area must be filled, concrete also suffers from spall damage during long-term service. Inspired by 3D printing a resin patch that fits the shape of the damaged area in the tooth, an automated approach for concrete repair is proposed, where the damaged area of a concrete structure is filled layer-by-layer. It is therefore essential to ensure the adhesion of the printed materials. In this study, printable mixtures were formulated and the effect of adding redispersible polymer powder and cellulose ether on the adhesion of 3D printed materials was investigated. The adhesion of the material in the fresh and hardened stage was analyzed using a tack test and a pull-off test, respectively.

The tracking of healing on concrete slabs where dense crack patterns are formed under bending is reported using Acoustic Emission (AE) and Ultrasound Pulse Velocity (UPV). Additively manufactured polymeric networks are designed to distribute a polyurethane agent through capillary actions and under pressure to the open cracks, formed in the slabs. It is shown that the crack pattern is controlled by the geometry of the vascular networks that are positioned near the steel reinforcement. The activation of both conventional linear and interlinked web-shaped networks is monitored by AE, however in both cases the load at which the initial cracks form is lower in series with embedded networks compared to the reference series, an indication of an overall weakening effect. The area where the healing agent circulates is larger (300x400 mm2) than past tests on beams, but only local healing is evident by UPV mapping. An indirect proof of cracks filling with stiffened agent is provided by the AE pencil-lead breaking test, as the amplitude recovery after healing can be linked to crack closure. This preliminary work evaluates the design of 3D printed vascular networks, but also explores the potential of AE and UPV as inspection tools in healing studies.

Vascular self-healing concrete is an innovative technology that can potentially improve the durability and longevity of concrete structures. However, limited research is available concerning this type of self-healing compared to intrinsic or capsule-based healing. As the rheology and curing properties of a healing agent can dictate the optimal design configuration of a vascular network, a series of testing procedures for evaluating healing agents is further explored. In this study, the suitability of various commercially available healing agents is considered using a vascular network system in mechanical loading and water absorption test set-ups. In this particular configuration, high sealing efficiencies were obtained for most of the healing agents used, and the polyurethanes and epoxy resin that were studied showed high load regain values. This work provides a testing methodology to select a healing agent in terms of its mechanical load regain, sealing efficiency, rheology, and curing properties, and can be used to determine a suitable healing agent for vascular healing applications.

Many bonding failures between the substrate and repair mortar are attributed to too aggressive removal of the contaminated concrete and incorrect use of repair materials. To this end, in this study the effect of concrete removal techniques on substrates of different compositions and, as a result, on the bonding with repair mortar has been investigated. Substrate surfaces of different concrete compositions, micro-concrete (MC) and crushed stone concrete (CC), were treated by using three commonly used techniques: grit blasting (GB), jack-hammering (JH), and hydrodemolition/water-jetting (WJ). Automated Laser Measurements (ALM), sand patch tests and surface tensile strength measurements were applied to characterize the substrate surface. According to the results, the co-lateral effects of removal techniques such as WJ are dependent on the concrete mix composition. Moreover, WJ- and JH- treated samples achieved a lower surface tensile strength and bond strength compared to GB-treated slabs.

Application of self-healing concrete reduces the need for expensive maintenance and repair actions. However, the durability of self-healing concrete has only been scarcely investigated. Here, recent results are presented regarding the resistance of self-healing concrete to chloride ingress. For self-healing concrete with macro-encapsulated polyurethane, chloride profiles and electron probe microanalysis indicated that this mechanism was efficient to reduce the chloride penetration into the crack and from the crack into the concrete matrix [1]. Furthermore, the corrosion behaviour of reinforced concrete specimens subjected to cyclic exposure with a NaCl solution was studied [2]. The electrochemical measurements indicated that autonomous crack healing could significantly reduce the corrosion in the propagation stage. No visual damage could be detected on the rebars after 44 weeks of exposure. On the contrary, cracked specimens without integrated self-healing mechanism, reached a state of active corrosion after 10 weeks of exposure and after 26 weeks clear pitting damage was observed on the rebars. While self-healing by encapsulated polyurethane is complete after one day, bacteria-based products take several weeks to heal a 300 µm crack. Bacterial granules containing denitrifying cultures released nitrite as an intermediate metabolic product which protected the reinforcement during the crack healing process [3].

Cracks in reinforced concrete structures exposed to a marine environment or de-icing salts can cause major durability issues due do accelerated ingress of chloride ions. In this study, the influence of autonomous crack healing by means of encapsulated polyurethane on the chloride ingress perpendicular to cracks was evaluated. This was done quantitatively by determining perpendicular-to-crack chloride profiles by means of profile grinding followed by potentiometric titration and qualitatively through visualization of the chloride penetration front by means of the AgNO3 spray method. The resulting chloride profiles showed that the healing mechanism was able to reduce the chloride concentrations in the direct vicinity of the crack to a large extent and to reduce the perpendicular-to-crack chloride penetration, especially further away from the exposed surface. Visualization of the chloride penetration front showed some variation in crack healing. For some healed samples almost no additional chloride ingress was found compared to uncracked samples, others showed a slightly enhanced ingress at the crack location but less perpendicular-to-crack chloride penetration compared to untreated cracked samples. Generally, the reduced amount of chlorides present in the concrete matrix due to crack healing will enhance the durability and service life of concrete structures.

Concrete cracking can result in a significant reduction of the durability and the service life due to the ingress of aggressive agents Self-healing concrete is able to heal cracks without external intervention, thereby mitigating the need for manual repair. In the assessment of the healing efficiency of self-healing concrete the to-be-healed crack width is an important parameter and different researchers have emphasised that the variability of the crack width significantly hampers an accurate assessment of the healing efficiency. With two new crack control techniques the variability of the crack width was reduced in order to decrease the variability on the calculated healing efficiency. This paper reports on the application of these techniques for the assessment of self-healing mortar containing encapsulated polyurethane. The healing potential was investigated by looking at the degree of sealing using a water flow test setup. It was observed that by using a crack control technique the variability on the crack width can indeed be reduced. Nonetheless, this does not translate in an equivalent reduction on the variability of the healing efficiency. This indicates that other factors contribute to the variability of the healing efficiency.