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Abstract This work proposed an approach to multi-component non-metallic materials, namely regular polygonal paper honeycomb sandwich tubes filled with polyethylene (PE) foam, and focused on the influence of drop impact parameters and structural parameters on the deformation characteristics and energy absorption of the filled tubes. Axial drop impact tests were employed to exert drop impact loading on cross-sections of the specimens with a square drop weight. The results showed that the X-direction filled tube (X-DFT) had a higher crushing strength and yield strength than that of the Y-direction filled tube (Y-DFT). As the tubular cross-section edge number of the filled tube increased, the specific energy absorption (SEA) and specific total efficiency (STE) decreased. Under the same axial drop impact loading conditions, the SEA and STE of the X-DFT were superior to those of the Y-DFT. As the edge number of the tubular cross-section or the tubular length ratio increased, the SEA and STE of the filled honeycomb tube decreased significantly. While the impact energy increased, the SEA and STE of the filled tubes increased approximately linearly. This work investigated the influence of drop-impact and structural parameters on deformation characteristics and energy absorption. It is expected to provide supplementary documentation for the advancement of cushion protection technology and the optimization of product structure.

X-PLY corrugated paperboard is a new-type corrugated paperboard with three layers of orthotropic corrugated sandwiches structure, and may be employed to protect products from shock or vibration damage during distribution. This article deals with the characterization of properties of X-PLY corrugated paperboard relevant to its application for protective packaging in distribution, such as dynamic cushioning curves, vibration transmissibility and frequency curves. The main feature of article is the evaluation on the dynamic shock cushioning characteristics and vibration transmissibility of X-PLY corrugated paperboards by a series of experimental studies on the drop shock tester and vibration tester, the establishment of experimental formulas of dynamic cushioning curves, and the analysis of peak frequencies, vibration transmissibility and damping ratios. By using the fitting polynomial of curve and method of the least mean square, the experimental formulas and characteristic coefficients of dynamic cushioning curves have been obtained. From the vibration tests with slow sine sweep, the peak frequencies and vibration transmissibility are measured and used to estimate the damping ratios. These works provide basic data and curves relevant to its application for protective packaging in distribution.