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This study focuses on improving the mechanical properties of sandwich composites by developing epoxy-based sandwich composite panels with hollow glass microspheres/nanoclay hybrid core and banana fiber facesheets for structural applications. The mechanical performance of sandwich composite panels made with hollow glass microspheres (HGM)/nanoclay hybrid core with banana fibers face-sheet composites panel is investigated in this work. The HGM content of the core was varied from 1 wt% to 3 wt% in the sandwich composites panel, while the nanoclay content of the core was varied from 1 wt% to 5 wt% in each of the HGM-filled series of the sandwich composite panel, these sandwich composite panels were fabricated using a conventional resin casting method. In this investigation, the mechanical, water absorption, and buoyancy behavior are thoroughly studied and the findings revealed better improvement at the sandwich composites with hybrid core formulation with banana fiber facesheets than the sandwich composites without hybrid core formulation. This demonstrates that banana fiber with epoxy resin has a limited amount of strength when used without a hybrid core but delivers better performance when HGM and clay particles are mixed as the hybrid core because of excellent interfacial adhesion between the hybrid core and the matrix. The improved mechanical properties could suggest that this material may be suitable for application in industries where sandwich structures that are lightweight with good mechanical properties are required. This study showed a new area of sandwich structure development by enhancing mechanical properties using hybrid core and banana fibers., Competing Interests: The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (© 2024 The Authors. Published by Elsevier Ltd.)