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A novel outline of a planar photoelectrochemical cell consisting of a semiconductor layer topped by subsequent layers of a digitated insulator and counter electrode is introduced. The use of vertically separated electrodes represents a major development in reducing the footprint (inactive areas) of planar electrochemical cells. The cells, consisting of a nanoparticular titania photoanode and a digitated, metallic cathode, were fabricated by a strictly additive process employing material printing as the exclusive deposition and patterning tool. Transparent conductive oxide-coated glass and polyethyleneterepthalate sheets were used as substrates; nanocrystalline titania dispersion bonded by a novel organosilica binder was used for the fabrication of the photoanode and gold or carbon inks for the fabrication of the digitated cathodes. Due to the digitated shaping of the cathode, photoelectrochemical response was not suffering from iR drop down to low electrolyte ionic strengths. The printed cells were used for electroassisted photocatalytic degradation experiments with aqueous solutions of coumarin. Considerable acceleration of the coumarin degradation rate compared to the plain photocatalytic mode was observed.

Hybrid mesoporous titania/silica electron-generating and transporting layers were prepared using wet-coating with a dispersion consisting of prefabricated titania nanoparticles and a methyl-silica binder. Titania/methyl-silica wet layers were deposited by inkjet printing and further mineralized by low-temperature atmospheric-pressure air plasma using diffuse coplanar surface barrier discharge (DCSBD) to form a titania/silica hybrid nanocomposite coating. Morphological analysis performed by scanning electron microscopy revealed no damage to the titania nanoparticles and chemical analysis performed by X-ray photoelectron spectroscopy disclosed a rapid decrease in carbon and increase in oxygen, indicating the oxidation effect of the plasma. The coatings were further electrochemically investigated with linear sweep voltammetry and chronoamperometry. The magnitude of photocurrent and photocatalytic activity were found to increase significantly with the plasma exposure on the order of 10s of seconds. The results obtained demonstrate the potential of DCSBD ambient air plasma for fast and low-temperature mineralization of titania mesoporous coatings.

A hybrid organo-silica sol was used as a binder for reinforcing of commercial titanium dioxide nanoparticles (Evonic P25) deposited on glass substrates. The organo-silica binder was prepared by the sol-gel process and mixtures of titania nanoparticles with the binder in various ratios were deposited by materials printing technique. Patterns with both positive and negative features down to 100 µm size and variable thickness were reliably printed by Fujifilm Dimatix inkjet printer. All prepared films well adhered onto substrates, however further post-printing treatment proved to be necessary in order to improve their reactivity. The influence of UV radiation as well as of thermal sintering on the final electrochemical and photocatalytic properties was investigated. A mixture containing 63 wt % of titania delivered a balanced compromise of mechanical stability, generated photocurrent density and photocatalytic activity. Although the heat treated samples yielded generally higher photocurrent, higher photocatalytic activity towards model aqueous pollutant was observed in the case of UV cured samples because of their superhydrophilic properties. While heat sintering remains the superior processing method for inorganic substrates, UV-curing provides a sound treatment option for heat sensitive ones.

A hybrid titania-silica cold-setting sol has been developed that can be deposited onto a wide variety of surfaces without the need for high-temperature fixing and that is suitable for material printing deposition. Thin hybrid titania-silica coatings were patterned onto glass and PET substrates by inkjet printing. Well-defined hybrid titania-silica patterns, with thicknesses ranging from 40 to 400 nm, were fabricated by overprinting 1 to 10 layers. Excellent mechanical, optical, and photocatalytic properties were observed, making the reported material well suited for the fabrication of transparent self-cleaning coatings both on mineral and organic substrates. The printed patterns exhibit photoelectrochemical activity that can be further improved by thermal or photonic curing. A concept of fully printed interdigitated photoelectrochemical cells on flexible PET substrates utilizing the reported hybrid photocatalyst is disclosed as well.