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An electric actuator incorporating novel features for thermal management is designed and analyzed. Reducing intra-actuator thermal resistance is not only beneficial for cold missions (helping to pre-heat the gearbox) but can also enable high power applications in benign environments. The proposed design increases the thermal conductance between the motor windings and the motor casing by at least two orders of magnitude over the state of practice actuator designs. The design leverages Additive Manufacturing (AM) to integrate a complex 3 dimensional Oscillating Heat Pipe (OHP) directly within the actuator structure. A baseline actuator without this thermal management feature was fabricated. Testing was conducted to evaluate the temperature difference between actuator components at a range of motor winding heat dissipations. An analysis of a proposed revised design incorporating OHPs into the input structure indicated an increase in the effective thermal conductivity of 8 and 22 times for the nominal and start-up modes respectively. In addition, the thermal conductance between the windings and the input structure is increased by a factor of 90, and the thermal conductance between the windings and the gear assembly is increased by a factor of 200 with the proposed design.

The NASA Jet Propulsion Laboratory (JPL) is studying excavation and collection of a sample from an icy surface for a potential landed mission to Europa. Europa presents unique challenges in planetary sampling. Very little is known about the local topography and material composition of the surface. The environmental conditions of being cryogenically cold (80-130K), low gravity (~1/7th Earth), no atmosphere, low lighting conditions, and limited ground in the loop opportunities have forced JPL to look at sampling differently than past missions. Interacting with the surface of the Jovian moon requires a sampling system that is robust to local topography on the scale of the lander and/or the tool. In addition, the sampling system must be capable both of detecting faults and automatically adjusting to them to achieve the mission objectives without ground in the loop feedback. Presented here is an overview of a sampling system concept that involves a two-stage approach for collecting a sample. The first stage uses an excavation tool to prepare the surface site for sample collection by removing the top layer of irradiated material and clearing tailings from the hole. The second stage then generates and collects a sample for delivery to instruments on-board a lander. Also presented is an introduction for how autonomy and sensing technologies might be employed to enable mission success.