1. The transition from semi-autogenous to autogenous milling at Waihi Gold.
- Author
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Haines C., 13th AusIMM mill operators' conference Perth, Australia 10-Oct-1612-Oct-16, Bertoldi D., Haines C., 13th AusIMM mill operators' conference Perth, Australia 10-Oct-1612-Oct-16, and Bertoldi D.
- Abstract
The plant at the Waihi Gold Mine (WGM) in New Zealand treats Au-Ag quartz vein ore from the Martha open pit and the Correnso underground mine. The ore is processed via a conventional semi-autonomous grinding/ball circuit. A geotechnical failure at Martha in 2015 ceased open pit operations indefinitely, reducing the forecast mill tonnage. The existing process strategy had to be modified to maintain milling costs while using the existing equipment. JKSimMet software was used to develop a comminution model and a number of flow sheet variants were evaluated based on predicted throughput and efficiency. Assessments of technical risk, milling cost, operability and maintainability, grinding efficiency and overall process flexibility were carried out for different scenarios: no change, single stage SAG, no-media closed circuit SAG, low-media (4%) closed circuit SAG, and low-media (4%) open circuit SAG. Results led to the decision to reduce the SAG media charge and transition to a low throughput/high utilisation operating strategy. By the third quarter of 2015 the plant was efficiently milling 600 000 t/a at 95% utilisation, almost 40% below circuit capacity. Overall, the plant is more flexible, with throughput easily manipulated to match weekly mining rate., The plant at the Waihi Gold Mine (WGM) in New Zealand treats Au-Ag quartz vein ore from the Martha open pit and the Correnso underground mine. The ore is processed via a conventional semi-autonomous grinding/ball circuit. A geotechnical failure at Martha in 2015 ceased open pit operations indefinitely, reducing the forecast mill tonnage. The existing process strategy had to be modified to maintain milling costs while using the existing equipment. JKSimMet software was used to develop a comminution model and a number of flow sheet variants were evaluated based on predicted throughput and efficiency. Assessments of technical risk, milling cost, operability and maintainability, grinding efficiency and overall process flexibility were carried out for different scenarios: no change, single stage SAG, no-media closed circuit SAG, low-media (4%) closed circuit SAG, and low-media (4%) open circuit SAG. Results led to the decision to reduce the SAG media charge and transition to a low throughput/high utilisation operating strategy. By the third quarter of 2015 the plant was efficiently milling 600 000 t/a at 95% utilisation, almost 40% below circuit capacity. Overall, the plant is more flexible, with throughput easily manipulated to match weekly mining rate.
- Published
- 2016