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In the article the experimental study of influences of laser beam profiling on the microstructure of the material obtained by selective laser melting is presented. Microstructure was researched by the example of single-track formation. For these needs the optical and video-monitoring stand was constructed. The defects of single-track formation were obtained by microscopy and video monitoring. The technological gaps for each laser beam profile give the possibility to use higher power for laser systems in the future with the purpose to improve productivity of SLM processing.

Kinetic equations for ions and neutrals are numerically solved in the plasma sheath formed at a condensed phase when strong evaporation is taking place. The Boltzmann distribution is assumed for electrons. A weakly ionized vapor with the Debye length much shorter than the mean free path is considered. This is typical for laser evaporation of metals. Under these conditions, the sheath consists of a Knudsen layer and a thin charge separation layer between the Knudsen layer and the condensed phase. The self-consistent electrostatic field in the Knudsen layer is obtained from the quasineutrality condition. The potential barrier in the charge separation layer is determined by the charge balance. Kinetic boundary conditions for neutrals and charges are estimated by the detailed balance principle from the parameters of the saturated vapor. The transport of charges in the sheath is controlled by ions and depends on ion-neutral collisions and the self-consistent electrostatic field. Ionization degree in the vapor formed by strong evaporation increases with the Mach number and can attain values about 30% higher than the ionization degree in the saturated vapor. Two factors contribute to this increase. The first is the drop of the potential barrier in the charge separation layer and the second is the strengthening of the field in the Knudsen layer. The ionization equilibrium may be disturbed by a considerable excess of charges.