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In order to solve the problem of high fuel consumption and poor emission performance in high horsepower tractors, a parallel hybrid tractor system was designed using a dual power source of an engine and motor matched with a hydro-mechanical continuously variable transmission (HMCVT). An equivalent fuel consumption minimization strategy (ECMS) was used for power distribution of this hybrid system. To address the problem of poor adaptability of the equivalence factor to different working cycles in the conventional ECMS, a fuzzy adaptive equivalent fuel consumption minimization strategy (FA-ECMS) was proposed. A fuzzy PI controller based on battery SOC (State of Charge) feedback was designed to adjust the equivalence factor in real time, so as to achieve adaptive control of the equivalence factor. The physical model of the system was built by SimulationX, and the model of the control strategy was built using Matlab/Simulink. Two typical cycles of tractor plowing and road transportation were simulated. Under ECMS, the fuel consumption of the hybrid agricultural tractor was 14.3 L and 1.19 L in one plowing cycle and one transport cycle, respectively, with final battery SOC values of 60.75% and 60.32%, respectively. Under FA-ECMS, the hybrid farm tractor consumed 13.34 L and 1.13 L in one plowing cycle and one transport cycle, respectively, with final battery SOC values of 60.27% and 60.17%, respectively. The results showed that, with the introduction of a fuzzy PI controller to dynamically adjust the equivalence factor, the overall fuel consumption was reduced by 6.71% and 5.04%, respectively, and the battery power maintenance performance was improved. The designed control strategy could achieve a more reasonable power distribution between the engine and motor while maintaining the balance of the battery SOC.

The shift quality is one of the most important criteria for evaluating the operation and transportation of a hydro-mechanical continuously variable transmission (HMCVT) tractor. In this study, a comprehensive shifting control strategy of a hydro-mechanical continuously variable transmission in a high horsepower tractor is investigated for enhancing shift quality. The detailed mathematical model of the transmission assembly components, such as the pump-motor system, the clutch system and the equivalent gear shaft system of the hydro-mechanical continuously variable transmission, are established to analyze the exact shifting process. For different transmission systems, two different control methods are proposed to achieve precise control of the transmission. The double-loop control (PID-Model Predictive Control) is used for the pump-motor hydraulic system, which not only ensures the anti-interference of the control signal when the displacement is a fixed value but also improves the response characteristics and stability of the control output when the displacement ratio is variable. The PID control is used for oil pressure control of the clutch system, and experimental results reveal that a simple method can obtain better control performance. Finally, a comprehensive control strategy in the process of shifting is proposed, and the optimal control strategy is obtained by comprehensively adjusting the pump-motor hydraulic system and the clutch system at the shifting point. The results show that the shift acceleration under the optimal control strategy is 64.4% lower than that without control. The proposed control strategy can effectively reduce shift shock and Improve shift smoothness.

The hydro-mechanical continuously variable transmission (HMCVT) is the critical component in the transmission system of the high-horsepower tractor. However, different structural layouts have a significant influence on transmission efficiency, especially for the HMCVT with multiple planetary rows. Therefore, the double planetary HMCVT, which, based on efficiency characteristics, was designed in this study, as well as the efficiency distribution area under different loads, were analysed. First, the method of the single planetary row in structure layout is constructed and redefined, revealing the transformation law of transmission in different layouts. Moreover, the different layout efficiencies and output transmission ratios were derived as the theoretical basis for selection. Then, the obtained transmission and efficiency characteristics were selected as the best combination to design the double planetary HMCVT. The theoretical efficiency and hydraulic power shunt characteristics were analysed with the circulating power, and the influence of circulating power on operational efficiency was determined. Finally, the hardware-in-the-loop system of HMCVT was designed. Herein, a new type of variable load efficiency characteristic analysis method is proposed, which treats the engine and transmission as an efficient whole. The variational performance of the efficiency field in hydro-mechanical stages are discussed under full load and variable load. This research provides theoretical support for efficiency improvements in design and analysis of the multi-planetary HMCVT tractor.

To improve the characteristics of a tractor power transmission system, make the transmission system not only meet the geometric principle but also meet the working speed requirements of the tractor, realize the continuous adjustment of the speed ratio, and solve the power interruption caused by the change of speed ratio. This paper not only proposes a new type of five-stage hydraulic mechanical continuously variable transmission (HMCVT), but also proposes a geometric design method based on I-GA. In this paper, the intersection position of each working section is introduced in the optimization design process, and six wet clutches, one brake and two planetary rows are used to achieve a flexible geometric design. The results show that the HMCVT proposed in this paper can effectively match the required speed of the tractor. After optimization, the transmission ratio characteristics are consistent with the target characteristics (the average error is about 3.27% and the common ratio is about 1.81); the simulation results based on Simulation X are highly consistent with the theoretical design values (the MAPE of 36 simulation experiments is about 0.72%); and the maximum speed of the tractor is 41.62 km/h. The proposed HMCVT design scheme and optimization design method provide a direct basis for the research and development of the composite power transmission system of tractors or other vehicles and agricultural machinery.

This paper mainly studies the influence of tractor parameters on shift quality. The kinetic theoretical model of the powertrain system was deduced, and then the simulation model was established by using AMESim simulation software. The acceptable jerk and shift time were selected as the evaluation indexes of shift quality. The influence of engine speed, the tractive resistance of the tractor, the clutch oil pressure and the orifice diameter on the above evaluation indexes were quantitatively studied. The simulation test, under the influence of a single parameter, was carried out using the parameter analysis method. After this, the uniform design experimentation method was used to carry out the simulation test, under the influence of combined parameters. The results showed that in order to improve the shift quality, it is necessary to focus on the selection of clutch oil pressure and orifice diameter.

According to the structural characteristics of Hydro-mechanical continuously variable transmission (HMCVT), a multi-functional test bench was developed, and the basic structure, working principle, and test functions of the test bench were introduced. The test bench has the following characteristics: To analyze the impact of mechanical transmission and hydraulic transmission on the HMCVT transmission system, the performance can be tested separately by using a test bench; the coupling characteristics of the hydraulic transmission and mechanical transmission can also be tested; it can also test and verify the performance of the HMCVT transmission system and the control system; the test bench has a simple structure, diverse functions, and convenient operation. Using the multi-functional test bench, this paper proposes a method of multi-level test and verification. Through this method, the simulation models are revised and improved many times, and the accuracy of the models is improved, which are consistent with the physical model, and eventually, the accuracy of the simulation result is improved. This method is used to test and verify the hydraulic transmission system, analyze the characteristics of the hydraulic transmission system, and verify the feasibility and practicability of the multi-level verification method.