1. Mechanics and surface characterization of high-speed diamond turning of germanium.
- Author
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Lawing, Eann, Tunesi, Michele, Estes, Colton, Gasson, John, Dutterer, Brian S., Lucca, Don A., and Davies, Matthew A.
- Abstract
Germanium and other brittle single crystal materials can be diamond turned with negative rake angle tools, but to maintain surface integrity parameters are typically chosen conservatively. This work describes experiments performed on (100)Ge crystal samples that support a recent scientific finding: increasing the surface speed in diamond turning of germanium improves surface integrity. Materials are machined on a modern ultraprecision diamond turning machine at constant surface speed and constant feed per revolution keeping both the geometric character and the material flow dynamics constant during machining. Forces are measured in the experiments at cutting speeds ranging from 0.2 m/s to 10 m/s. Surface roughness of the machined surfaces was characterized using coherence scanning interferometry and surface analysis. The key findings of the work are (a) force and specific forces decrease by approximately a factor of 2 over the cutting speed range and (b) surface damage substantively decreases with cutting speed. This is correlated to the behavior of the cutting forces during machining and the chip geometry. The findings indicate that higher material removal rates can be obtained in diamond turning of germanium and that this increase in material remove rates also improves surface integrity. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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