Search

The specimens of single crystal superalloy DD6 with 0.10% Hf and 0.47% Hf were prepared in the directionally solidified furnace. The effect of Hf content on the isothermal oxidation resistance of the second generation single crystal superalloy DD6 was studied at 1000°Cin ambient atmosphere. Morphology of oxides was examined by SEM, and their composition was analyzed by XRD and EDS. The experimental results show that the oxidation resistance of DD6 alloy with 0.47% Hf is better than that of the alloy with 0.10% Hf. The alloy with different Hf content all obeys parabolic rate law during oxidation for 100h at 1000°C. The increase of Hf content can promote the Al2O3 formation and decreases the proportion of NiO. The oxide grain size and the thickness of the oxide layer all reduce with increasing of Hf content. The oxide scale of the alloy with different Hf content is made up of an outer NiO layer with a small amount of Co3O4, inner Al2O3 and Cr2O3 layer with a small amount of TaO2.

The third generation single crystal superalloy DD9 was processed with different withdrawal rates and the effect of withdrawal rate on the tensile and stress rupture properties of the alloy was investigated. The relation between the mechanical properties and microstructure of the alloy with different withdrawal rates was discussed. The results showed that the withdrawal rate had a little effect on the tensile properties at 25 of the alloy. The tensile strength at 980 and stress rupture life at 1120/140MPa of DD9 alloy all increased with the increasing of withdrawal rate. The γ precipitates of specimen tensile at 25 had a little extension in the stress orientation. The extension of γ precipitates in the stress orientation at 980 was much more than that at 25. The vertical γ matrix at 980 became thinner and horizontal γ matrix became thicker slightly. The γ precipitates of those had rafted in a direction transverse to the applied stress.

The specimens were machined from DD6 single crystal superalloy blades with low angle boundary. The misorientation of LAB was measured with EBSD technique in scanning electron microscope. The microstructures of specimens with LAB were examined in optical microscope and scanning electron microscope. The formation mechanism of low angle boundary of DD6 single crystal superalloy blades was investigated. The results showed that he formation of LAB which is caused by the deviating orientation from ideal [001] and the angle between the crystal orientation and shell is crystal selection process acted by dendrite competitive growth rule. Part of dendrites have changed their growth orientation a little to the decreasing [001] orientation departure angle because of solidification condition fluctuating during dendrites branching process. The LAB is the obvious interface between the deforming dendrites and their surrounding dendrites.

The specimens of low angle boundaries were machined from the second generation single crystal superalloy DD6 blades. The microstructures of low angle boundaries (LAB) were investigated from three scales of dendrite, γ′ phase and atom with optical microscopy (OM), scanning electron microscope (SEM), transition electron microscope (TEM) and high resolution transmission electrion microscopy (HREM). The results showed that on the dendrite scale LAB is interdendrite district formed by three dimensional curved face between the adjacent dendrites. On the γ′ phase scale LAB is composed by a thin layer γ phase and its bilateral imperfect cube γ′ phase. On the atom scale LAB is made up of dislocations within several atom thickness.

Not Available