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The article introduces a new process which overcomes problems that severely limit the viability of producing spun yarns from producer color fibers. Producer color staple fibers currently occupy on a small market niche due to the tremendous cost and logistical complications involved with current staple system. There are several problems cited with the current system, such as expensive color changes due to equipment cleaning and large minimum lot size of final yarns. Using producer color fibers have two major advantages: elimination of costly and environmentally harmful dyeing and color fastness. For these reasons the use of producer colored fibers is growing among textured filament yarns. The new process shifts the spun yarn feed source from staple fiber to filament yarn, especially partially oriented yarn. Key features of the new process are: (1) access to a wider process range of producer color fibers at smaller lot sizes and reasonable prices; (2) Very small finished yarn lot sizes possible; (3) no extensive cleaning or downtime with color changes; (4) ability to create custom color blends without the use of mixed polymer types; (5) yarn count flexibility; and (6) a vast color palette from a relatively small number of feed yarn colors in inventory.