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This paper analyzes and compares transient and steady-state performance characteristics of different types of single-shaft turbo-machinery for controlling the air through a pressurized solid oxide fuel cell (SOFC) stack that is integrated into a SOFC/GT pressurized hybrid system. Analyses are focused on the bottoming part of the cycle, where the gas turbine (GT) has the role of properly managing airfiow to the SOFC stack for various loads and at different ambient conditions. Analyses were accomplished using two disparate computer programs, which each modeled a similar SOFC/GT cycle using identical generic gas turbine performance maps. The models are shown to provide consistent results, and they are used to assess: (1) the influence of SOFC exhaust composition on expander behavior for on-design conditions, (2) the off-design performance of the bypass, bleed, and variable speed controls for various part-load conditions and for different ambient conditions; (3) the features of such controls during abrupt transients such as load trip and bypass/bleed valve failure. The results show that a variable speed micro-turbine is the best option for off-design operation of a SOFC/GT hybrid system. For safety measures a bleed valve provides adequate control of the system during load trip. General specifications for a radial GT engine for integration with a 550 kW pressurized SOFC stack are identified, which allow operation under a wide range of ambient conditions as well as several different cycle configurations. Copyright © 2007 by ASME.

This paper presents the electricity and hydrogen co-production concept, a methodology for the study of SOFC hydrogen co-production, and simulation results that address the impact of reformer placement in the cycle on system performance. The methodology is based on detailed thermodynamic and electrochemical analyses of the systems. A comparison is made between six specific cycle configurations, which use fuel cell heat to drive hydrogen production in a reformer using both external and internal reforming options. SOFC plant performance has been evaluated on the basis of methane fuel utilization efficiency and each component of the plant has been evaluated on the basis of second law efficiency. The analyses show that in all cases the exergy losses (irreversibilities) in the combustion chamber are the most significant losses in the cycle. Furthermore, for the same power output, the internal reformation option has the higher electrical efficiency and produces more hydrogen per unit of natural gas supplied. Electrical efficiency of the proposed cycles ranges from 41 to 44%, while overall efficiency (based on combined electricity and hydrogen products) ranges from 45 to 80%. The internal reforming case (steam-to-carbon ratio of 3.0) had the highest overall and electrical efficiency (80 and 45% respectively), but lower second law efficiency (61%), indicating potential for cycle improvements. Copyright © 2006 by ASME.