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Copolymers based on dithieno[3,2-b:2′,3′-d]silole (DTS) and dithienylthiazolo[5,4- d]thiazole (TTz) are synthesized and tested in an all-solution roll process for polymer solar cells (PSCs). Fabrication of polymer:[6,6]-phenyl-C61-butyric acid methyl ester (PCBM) solar cells is done on a previously reported compact coating/printing machine, which enables the preparation of PSCs that are directly scalable with full roll-to-roll processing. The positioning of the side-chains on the thiophene units proves to be very significant in terms of solubility of the polymers and consequently has a major impact on the device yield and process control. The most successful processing is accomplished with the polymer, PDTSTTz-4, that has the side-chains situated in the 4-position on the thiophene units. Inverted PSCs based on PDTSTTz-4 demonstrate high fill factors, up to 59%, even with active layer thicknesses well above 200 nm. Power conversion efficiencies of up to 3.5% can be reached with the roll-coated PDTSTTz-4:PCBM solar cells that, together with good process control and high device yield, designate PDTSTTz-4 as a convincing candidate for high-throughput roll-to-roll production of PSCs. [ABSTRACT FROM AUTHOR]

The results presented demonstrate how the screening of 104 light-absorbing low band gap polymers for suitability in roll coated polymer solar cells can be accomplished through rational synthesis according to a matrix where 8 donor and 13 acceptor units are organized in rows and columns. Synthesis of all the polymers corresponding to all combinations of donor and acceptor units is followed by characterization of all the materials with respect to molecular weight, electrochemical energy levels, band gaps, photochemical stability, carrier mobility, and photovoltaic parameters. The photovoltaic evaluation is carried out with specific reference to scalable manufacture, which includes large area (1 cm2), stable inverted device architecture, an indium-tin-oxide-free fully printed flexible front electrode with ZnO/PEDOT:PSS (poly(3,4-ethylenedioxythiophene):polystyrene sulfonate), and a printed silver comb back electrode structure. The matrix organization enables fast identification of active layer materials according to a weighted merit factor that includes more than simply the power conversion efficiency and is used as a method to identify the lead candidates. Based on several characteristics included in the merit factor, it is found that 13 out of the 104 synthesized polymers outperformed poly(3-hexylthiophene) under the chosen processing conditions and thus can be suitable for further development. [ABSTRACT FROM AUTHOR]

As mass-produced, low-cost organic electronics enter our everyday lives, so does the waste from them. The challenges associated with end-of-life management must be addressed by careful design and carbon-based electrodes are central to these developments. Here, the reproducible production of vacuum-, indium tin oxide (ITO)-, and silver-free solar cells in a fully packaged form using only roll-to-roll processing is reported. Replacing silver with carbon as electrode material significantly lowers the manufacturing cost and makes the organic photovoltaic (OPV) modules environmentally safe while retaining their flexibility, active area efficiency, and stability. The substitution of silver with carbon does not affect the roll-to-roll manufacturing of the modules and allows for the same fast printing and coating. The use of carbon as electrode material is one step closer to the wide release of low-cost plastic solar cells and opens the door to new possible applications where silver recycling is not manageable. [ABSTRACT FROM AUTHOR]

Indium-tin-oxide-free (ITO-free) polymer solar cells with composite electrodes containing current-collecting grids and a semitransparent poly(3,4-ethylenedioxythiophene):polystyrenesulfonate) (PEDOT:PSS) conductor are demonstrated. The up-scaling of the length of the solar cell from 1 to 6 cm and the effect of the grid line resistance are explored for a series of devices. Laser-beam-induced current (LBIC) mapping is used for quality control of the devices. A theoretical modeling study is presented that enables the identification of the most rational cell dimension for the grids with different resistances. The performance of ITO-free organic solar cells with different dimensions and different electrode resistances are evaluated for different light intensities. The current generation and electric potential distribution are found to not be uniformly distributed in large-area devices at simulated 1 Sun illumination. The generated current uniformity increases with decreasing light intensities. [ABSTRACT FROM AUTHOR]

Small polymer solar cell modules that are manufactured without indium‐tin‐oxide using only roll‐to‐roll printing and coating techniques under ambient conditions enable facile integration into a simple demonstrator (for example a laser pointer). Semitransparent front electrode grid structures prepared by roll‐to‐roll inkjet printing in conjunction with photonic sintering enable preparation of complete modules on flexible substrates and subsequent integration of the modules into a laser pointer demonstrator. [ABSTRACT FROM AUTHOR]

In article number 1402186, Eva Bundgaard and co‐workers present a large study via which a library of conjugated polymers is developed to identify lead candidates that are suitable for indium tin oxide (ITO)‐free, flexible polymer solar cells that are fully printed under ambient conditions. Based on several characteristics, 13 lead candidates are found, out of the 104 synthesized polymers. The variation in light absorption (color) of the 104 synthesized polymers is shown on the cover. Cover picture by Markus Hösel. [ABSTRACT FROM AUTHOR]