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To solve the problem of increased grain impurity rate and grain loss rate caused by clogging of sieve holes during the cleaning process of ratooning rice, a spiral step cleaning device was designed, which disturbed the flow field at the sieve holes through vortex in the slot and disrupted the force balance of the blockages at the sieve holes. The device mainly includes a cleaning separation core and a cleaning separation core shell. Firstly, the main parameters of the cleaning separation core were determined, and the critical shear airflow velocity was obtained through theoretical analysis. Through energy loss analysis, the fan wind speed was determined to be 11.5 m/s. Secondly, the CFD-DEM coupling method was used to analyze the flow patterns inside the slot and the movement patterns of blockages on the sieve surface, confirming the effectiveness of vortex guided blockage removal. Finally, a prototype was designed and built for testing, and the results showed that when the wind speed of the fan was 11.5 m/s, the grain impurity rate was 1.35%, the grain loss rate was 2.13%, and the average sieve blockage rate was ≤0.1%. All indicators were better than traditional cleaning devices and could meet the cleaning requirements. During the continuous operation of the spiral step cleaning device, performance indicators such as sieve hole blockage rate remained basically unchanged.

To promote the germination of rice panicles during the regeneration season, it is necessary to ensure a stubble height of 300–450 mm when mechanically harvesting the first-season rice. However, due to variations in the depth of the paddy soil and fluctuations in the height of the header during harvesting, maintaining the desired stubble height becomes challenging, resulting in a significant impact on the yield during the regeneration season. This study presents the design of an adaptive profiling header capable of adjusting the height and level of the header adaptively. Based on the theoretical analysis of the profiling mechanism, a quadratic regression orthogonal rotation combination experiment is designed. Considering the actual field conditions, the range of each factor is determined, and simulation experiments are conducted based on the MBD-DEM coupling to establish a mathematical regression model between each factor and indicator. In the case of the profiling wheel linkage length of 562 mm, profiling wheel width of 20 mm, and profiling wheel mass of 3.6 kg, the supporting force of the header on the profiling wheel would be greater than zero, the supporting force of soil on the profiling wheel and the depth of soil subsidence represent the smallest values, and the highest sensitivity and accuracy of the profiling wheel are achieved. Bench tests demonstrated that the header exerts a force on the profiling wheel, confirming the normal functioning of the profiling. The average magnitudes of forces exerted by the soil on the profiling wheel are obtained to be 31.98 N, 31.63 N, and 30.86 N, whereas the corresponding average soil subsidence depths are obtained as 3.4 mm, 5.6 mm, and 8.3 mm, aligning closely with the simulation values. The results indicate that the profiling mechanism achieves high accuracy in ground profiling and that the structural design is reasonable. By employing fuzzy PID control to adjust the height of the header, the average error in adjustment is obtained as 6.75 mm, while the average error in the horizontal adjustment is derived as 0.64°. The header adjustment is fast, offering high positioning accuracy, thereby meeting the harvesting requirements of the first season of ratooning rice.

Due to the high rolling rate of a regular crawler paddy harvester and the absence of mature first season harvester products of ratooning rice, combined with the planting mode and harvest requirements of ratooning rice, a triangular crawler ratooning rice harvester is specifically designed. The structure and steering principle of the triangular crawler chassis are described. The hydraulic system is simulated and analyzed by AMESim2020 (Guangzhou, China) to verify the rationality of its design; RecurDynV9R4 (Guangzhou, China) is used to simulate and analyze the field straight/turning situation of differential steering chassis and rear-axle steering chassis. The results show that the rear axle steering chassis has a smaller turning radius and lower rolling loss rate and the change of track tension is more stable during steering. The field test is conducted to verify the reliability of the simulation results. The field test shows that the rolling loss rate of the rear axle steering chassis is reduced by 27.9% compared with the differential steering chassis. The machine’s operating speed is 2.8 km/h, the minimum turning radius is 780 mm, and the straight rolling rate is 26.8%. The operating performance is stable, and the operational process is smooth. Compared with the existing conventional harvester, the linear rolling rate of the first harvest of ratooning rice is reduced by 26.1%, and the test results are consistent with the RecurDyn simulation results. The results are reliable, providing a reference for the theoretical research of the chassis of the later ratoon rice harvester.