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Dieless drawing is a unique deformation process without conventional dies, which can achieve a great reduction of wire and tube metals in single pass by means of local heating and cooling approach. In this study, for microtube forming, the dieless drawing process applying superplastic behavior was analyzed by finite element method (FEM) in order to clarify the effect of dieless tube drawing conditions such as tensile speed, moving speed of heating and cooling system, and material properties on deformation behavior of the tube. In the calculation, the material properties were dealt in a special subroutine, whose constitutive equation was defined as σ = K[variant_greek_epsilon]n[variant_greek_epsilon]m, and was linked to the solver. A coupled thermo-mechanical analysis was performed for the dieless tube drawing using the FEM. In the thermal analysis of dieless tube drawing, heat transfer was introduced to calculate the heat flux between heating coil and tube surface, and heat conduction in a tube. The influence of dieless tube drawing conditions on deformation behavior was clarified. As a result, for the strain rate sensitive material, the maximum reduction of area and the minimum outer diameter in single pass attain to 90.9% and 2.56mm, respectively. From the result, it is concluded that the dieless tube drawing is essential to produce an extrafine microtube by reason of keeping cylindrical tube diameter ratio constant with extremely high reduction. © 2004 American Institute of Physics [ABSTRACT FROM AUTHOR]