1. Integration of industrial automation tools with human-centric approach for enhancing sustainable manufacturing processes in industry 5.0.
- Author
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Akila, K., Raffik, R., Sundarrajan, S. Abhinnav, and Subash, C.
- Abstract
In the manufacturing industry, optimizing assembly processes is crucial for meeting production demands and enhancing efficiency. One such critical process in vehicle horn production involves riveting name plates onto the grill. However, the conventional single-station setup leads to significant machine and human idle time, hindering the assembly line's productivity. To address this issue, a novel automation station utilizing a rotary index table has been developed. The proposed innovative system revolutionizes the riveting process by incorporating multiple stations on a rotary index table, each capable of holding a component for riveting. A three-phase induction motor precisely rotates the table, positioning each component accurately for riveting. Simultaneously, a pick and place arm retrieve the finished product and deposits it into the bin, eliminating the need for manual unloading by the operator. By adopting this automated solution, machine and human idle time are effectively minimized, leading to a substantial increase in production efficiency. Furthermore, the system's versatility allows it to accommodate various components and configurations, making it adaptable for different horn models. The integration of rotary index tables into manufacturing processes, complemented by robotics, represents a promising approach to enhance productivity, efficiency, and accuracy. This innovative solution addresses the specific challenges in vehicle horn production, and it also underscores the broader potential of automation in industrial manufacturing. [ABSTRACT FROM AUTHOR]
- Published
- 2025
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