Search

Cu/ZnO/Al 2 O 3 catalysts have been widely applied as industrial catalysts for methanol synthesis from syngas, but suffers low activity for CO 2 hydrogenation to methanol. This study establishes highly active Cu catalysts through modulation of the composite of Al 2 O 3 and ZrO 2 in Cu/ZnO-based catalysts. The composition of Al 2 O 3 and ZrO 2 impacts the Cu dispersion, exposed surface area of Cu, the Cu0/(Cu0+Cu+) ratio and surface basicity. An appropriate content of Al 2 O 3 and ZrO 2 presents the higher Cu surface area, desirable ratio of Cu0/(Cu0+Cu+) and moderate-strong basic sites for effective CO 2 adsorption/activation, giving rise to higher space-time yield of methanol (up to 648 g CH3OH ·kg cat −1·h−1) than the commercial Cu catalyst. STY of methanol can be correlated with Cu surface area and Cu0/(Cu0+Cu+) ratio under the investigated conditions. The mechanistic analysis demonstrates that surface formate and methoxy species are the major intermediates. The methanol formation principally follows the formate-methoxy intermediate pathway. [Display omitted] • An appropriate amount of Al 2 O 3 and ZrO 2 favors the production of methanol. • The conversion rate of CO 2 is positively correlated with S Cu. • The relatively high content of Cu0 showed higher activity. • The increase of the number of moderate basic sites contributes to the improvement of CO 2 conversion rate. • The CO 2 hydrogenation to methanol followed the formate intermediate pathway. [ABSTRACT FROM AUTHOR]