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Cotton production practices have changed in the Southern High Plains of the United States over the last decade resulting in increased yields and improved fiber quality. Moreover, the majority of U.S. cotton now competes in a global fiber market that demands higher quality fiber for ring spun yarn than the former domestic open-end market. The brush-roll stripper harvester is the predominate machine used to harvest the Southern High Plains cotton crop, but interest in spindle pickers has increased recently in efforts to better preserve fiber quality, enhance profitability, and maintain the market share of U.S. cotton in the global fiber market. This work was conducted to compare yields, fiber quality, and agronomic parameters between picker and stripper-based harvest systems under commercial production and ginning conditions. Large-scale harvest system comparison tests were conducted at seven sub-surface drip irrigated sites across the Texas High Plains during the 2008-2010 crop years using brush-roll strippers with field cleaners and spindle pickers. Four cotton modules harvested from each site under each harvest method were ginned by a commercial gin. Compared to picker-harvested cotton, stripper-harvested cotton had 1096 kg ha -1 higher seed cotton yield which increased ginning charges by $72.40 ha -1 . Seed and lint yields were 217 and 108 kg ha -1 higher, respectively, for stripper-harvested cotton resulting in $88.78 ha -1 higher total production revenue. Notwithstanding higher lint yield for the stripper system, custom harvesting was $51.38 ha -1 more expensive for the picker system due to the custom harvesting rates used (picking: $0.22 per lint kg; stripping: $0.18 per lint kg). Except for strength and reflectance that showed no difference by harvest method, all High Volume Instrument (HVI) fiber quality parameters were improved for picker-harvested cotton. Due to improved HVI fiber quality and a substantial decrease in the number of bark contaminated bales, lint value was higher for picker-harvested cotton. However, increased lint value was offset by decreased yield such that net revenue was $66.76 ha -1 higher for stripper-harvested cotton across all sites.

Southern High Plains cotton has improved over the last ten years with regard to yield and fiber length and strength. In light of increased adoption of picker harvesting to preserve fiber quality and improve harvest productivity, ginning practices are needed which preserve fiber quality and maximize return to the producer. The objective of this work was to investigate the influence of harvest method, number of seed-cotton extractor cleaners (e.g. stick machines), and seed-cotton cleaning rate on foreign matter content, lint value, and fiber and yarn quality of cotton produced in the Southern High Plains. Compared to using only one stick machine, the use of two stick machines in the seed-cotton cleaning system removed more foreign material from both picker- and stripper-harvested cotton, but more foreign material was removed by the stick machines from stripper-harvested cotton because it had higher initial foreign matter content. Seed-cotton cleaning rate had no influence on stick machine cleaning performance for picked cotton but higher cleaning rates reduced stick machine cleaning performance for stripper-harvested cotton. Picker-harvested cotton exhibited improved HVI and AFIS fiber quality and higher bale values compared to stripper-harvested cotton. The use of two stick machines improved fiber color properties and reduced lint foreign matter content. Seed-cotton cleaning rate had a minimal effect on fiber quality and bale value was not influenced by the number of stick machines or seed-cotton cleaning rate. Total lint value, on a production area basis, was higher for stripper-harvested cotton after both lint cleaners compared to picker-harvested cotton due to yield differences. Yarn imperfections were reduced for ring spun yarn produced from picker-harvested cotton processed through one stick machine at the high cleaning rate. The findings of this work support a recommendation for using one stick machine in seed-cotton cleaning systems processing picker-harvested cotton and two stick machines in systems processing stripper-harvested cotton.