1. The Effect of Air Knife Flow Rate on Coating Weight and Thickness for a Hot Dipping Process Simulator
- Author
-
Jiang Wen Li, Li Xin Wang, Fang Fang, and Shao Yun Zhou
- Subjects
Atmosphere ,Materials science ,Coating ,Metallurgy ,engineering ,Dew ,General Medicine ,Zinc bath ,engineering.material ,Air knife ,Simulation ,Volumetric flow rate - Abstract
A series of air knife flow rate were conducted by a hot dipping process simulator in laboratory to study its effect on coating weight and thickness. The research results show that, when the experimental steel were immersed for 3.5s in a Zn-0.24%Al zinc bath, with atmosphere of N2-10%H2 and dew point-60°C in the whole simulation, air knife flow rate (FR) was a key factor for coating surface quality. When FR was precisely controlled by the simulator from 200~500 l/min, the coating weight and thickness decreased significantly from 159.68 to 56.19 g/m2 and 17.45 to 7.84 μm. In which the decreasing line was more obvious when FR increased from 300 to 400 l/min, that the coating thickness had a dramatic decreasing from 18.08 to 11.07μm.
- Published
- 2014