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Electric currents of the order 100 kA flow in secondary current leads of powerful electrotechnological installations. It causes active power losses and electromagnetic field power dissipation. To improve engineering-and-economical performance it is necessary to minimize pure resistance and inductance of current lead and symmetrize the parameters over phases while designing the installation. The paper considers approaches to formulate modern method for calculation pure resistance and inductance of secondary current leads in powerful electrotechnological installations.Interleaved conductors' packages have been examined as the longest partition of secondary current leads in ore-thermal furnace. The examination was carried out with numerical simulation of electromagnetic field of groups of interleaved water-cooled tubular buses (bus-packages) in ANSYS software. Dependencies of bus-packages pure resistance and inductance and their geometric parameters and interleaving ways for magnetic flux compensation have been obtained. Analysis of obtained results allows defining empiric formulae for calculation of electrical parameters of interleaved packages in powerful electrotechnological installations.

While designing an ore-thermal furnace it is necessary to minimize and balance its secondary current contact jaw electrical parameters. The study deals with the method of calculating pure resistance and inductance of ore-thermal furnace electrode holder tubes. It is significant because the tubes have complicated wires configuration and their resistance is noticeable in current contact jaw total impedance because of the same half-phase currents flow in tube bundles and absence of magnetic flux compensation. Real bent wires are suggested to be approximated by broken lines. After that both existing and proposed by the authors formulas can be used for calculating inductance and mutual inductance of two straight-line wires arbitrary placed in space. Current distribution non-uniformity along separate tubes is taken into account in an iterative algorithm. Currents in wires are assumed to be equal at the first iteration. Then they are corrected at following steps of the iteration algorithm with respect to wires resistances calculation results. Skin effect and closure effect between wires segments are taken into account when pure resistance is calculated. The proposed method has been applied in the development of the software for calculating ore-thermal furnace secondary current-contact jaw electrical parameters. The method has been approbated in the design of the 60 MVA ore-thermal furnace made by ZAO “Electroterm”, Novosibirsk, Russia. The results obtained have been tested with numeric 3D models created in ANSYS environment. Inductance calculation error is 10%, pure resistance error is 25%.