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Fumed silica based thermal insulating composite is a novel nanoporous material with excellent thermal insulating performance. However, shrinkage at higher temperatures (>800 °C) is a great challenge in application. In this work, fumed silica based thermal insulating composite was prepared by a dry molding method and fumed alumina was introduced to improve high-temperature thermal stability of the composite. The result shows volume shrinkage can decrease from 18.49% to 2.61% at 1000 °C when 20 wt% fumed alumina is added as an inhibitor. Thermal shrinkage inhibition mechanism was investigated by molecular dynamics simulation. The models of fumed silica and fumed alumina super cells were built and mean square displacement (MSD) was calculated. The result indicates MSD of fumed silica is 0.198 A2 at 1000 °C while that of fumed alumina is only 0.0151 A2. In addition, thermal insulating property was comprehensively studied and the effect of fumed alumina on thermal conductivity was analyzed. The result shows this composite has excellent thermal insulating performance with thermal conductivity of 0.052 W/m·K at 800 °C and the introduction of fumed alumina has almost no effect on thermal insulating property. This work can provide theoretical guidelines for the choice of shrinkage inhibitor.

Nanoporous thermal insulating composites of fumed silica, opacifier, and fiber have been prepared by a dry molding method. SiC is adopted as an opacifier to improve thermal insulating performance at higher temperatures where radiation heat transfer plays an important role in entire heat transfer system. Radiative heat attenuation mechanisms have been illuminated by calculating thermal radiation optical parameters including scattering, absorption, and attenuation factors. The result shows fumed silica has low attenuation factor in infrared wavelength range, only 0.00188 for infrared radiation with a wavelength of 3.14 μm. The introduction of SiC can remarkably restrain radiative heat transfer, and the maximum attenuation factor reaches up to 5.848 for infrared radiation with a wavelength of 8.646 μm. The effect of SiC particle size on thermal radiation optical parameters is also studied. The choice of SiC particle size should match up with serving temperature of this insulation. In addition, thermal conductivity measurement has been employed to verify the accuracy of calculation results. Thermal conductivity can significantly decrease from 0.119 to 0.041 W/(m K) at 773 K when 25 wt% SiC (0.877 μm) is added into the composites.