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Fire-retardant performance was imparted to the existing wood-fiber insulation boards (WIB) via internal and external treatment with silica- and phosphorus-based fire-retardants. The combustion and smoke characteristics were investigated using a cone calorimeter. Based on combustion for 600 s, the weight loss and shrinkage of WIBs decreased due to fire-retardant treatment. The time to ignition was delayed to more than 400 s on the WIBs treated internal and external fire- retardant (WIB-IEs), whereas that of WIB with only internal treatment (WIB-I) was 5 s. The overall heat release rate (HRR), HRRpeak, and total heat release (THR) of WIB-IE specimens decreased, and the fire resistance standard Class II was satisfied. The WIB-IE2 showed higher fire resistance performance, with a HRRmean level of 6.7 kW/m2 and a THR of 1.3 MJ/m2. The WIB-I showed extremely low total smoke release (TSR) compared to the external fire-retardant treated specimen. However, the externally treated WIB-IEs had an increased TSR of 165 to 256 m2/m2 due to the increase in incomplete combustion caused by the fire-retardant. After fire-retardant treatment, CO2 generation decreased because the rate of complete combustion decreased, but CO emission increased slightly. Therefore, silica- and phosphorus-based fire-retardants by internal and external treatments were suitable for WIBs.

The demand for noise control in residential environments is steadily increasing, but the currently available noise-reducing materials used in walls and floors are unsustainable and expensive. As an alternative, wood-fiber could be a good resource to manufacture eco-friendly acoustic materials. In this study, fiberboards were prepared by mixing wood-fibers (Pinus densiflora) with melamine-urea-formaldehyde resin adhesive, obtaining specimens with different final densities and resin contents. The acoustic, physical, and morphological properties of the fiberboards were investigated. The sound absorption was greatly influenced by the density of the fiberboard: lower densities showed higher sound absorption performances. Furthermore, the low-frequency absorption coefficient was higher for lower resin contents. The materials met all the criteria required by the Korean standards for fiberboards. As the density increased, the dimensional stability and the bending strength increased; in contrast, the physical properties were not affected by the resin content. Microscopy observations confirmed that specimens with different densities and resin contents had different porosities; the porosity was assumed to be the main property that governs the noise-reducing ability. Due to their eco-friendliness and inexpensiveness, these fiberboards offer themselves as efficient and effective alternative sound-absorbing materials.

As petrochemical products (including plastics) contribute to the destruction of the natural environment, the use of such products must be reduced. Plastics account for 90% of the insulation materials used in Korea, including extruded polystyrene (EPS), expanded polystyrene (XPS), and urethane foam. Wood-fiber insulation board (WIB) is a promising natural alternative to petrochemical insulation. This study aimed to determine the optimal amount of adhesive resin required for manufacturing WIB. Fire-resistant WIB was prepared with a melamine-urea-formaldehyde (MUF) resin (ranging from 20% to 35%), and the physicochemical and fire-resistant properties were determined. Higher resin content led to improved physical properties, while the thermal conductivity was unaffected. With the exception of 35% resin content in the WIB, the formaldehyde emissions of the WIB samples complied with the Korean Industrial Standards requirements for Super E0 grade (less than 0.3 mg per L). The physicochemical properties of the WIB samples were sufficient for use as an insulating material, even at 20% resin content. A perpendicular flame test revealed that all samples formed a carbonized layer to prevent flame penetration, except for the specimen with 20% of the resin content. The cone calorimeter testing indicated that the MUF adhesives acted as an effective fire retardant at resin contents above 25%.

As the demand increases for low energy green buildings, such as passive housing, the development of new insulation systems based on natural materials is underway. In this study, 20-mm-thick wood fiber insulation board (WIB) samples of different densities were prepared using melamine-formaldehyde-urea (MFU) resin adhesives. The resin contents were fixed at 35% and the target densities were 0.10 g/cm3, 0.15 g/cm3, 0.20 g/cm3, and 0.25 g/cm3. The thermal conductivities of the WIBs gradually increased as the density increased. The formaldehyde (HCHO) emissions of all the WIBs indicated that they were of “Super E0” (SE0) grade, but the quantity of the HCHO emissions slightly increased as the density increased. The thickness swelling of all the WIBs was stable at less than 3%, and the bending strength linearly increased as the WIB density increased. A notable decrease in the water absorption rate was observed between the lower and higher density WIB samples. Based on the results of the cone calorimeter tests, the carbonization depth ratio and the weight loss rate remarkably decreased as the density increased. Therefore, the optimum WIB density was in the range of 0.15 g/cm3 to 0.20 g/cm3 to provide adequate insulation performance as well as human and structural safety.

Wood-fiber insulation boards can be utilized as a core construction material. They provide a comfortable and safe residential space and reduce energy consumption because of the ecofriendly nature and high heat insulation. In this study, wood-fiber insulation boards were prepared with different types of adhesive (melamine-urea-formaldehyde (MUF), phenol-formaldehyde (PF), emulsifiable 4,4’ methylene diisocyanate (eMDI), and latex resins), and the physical and heat insulation properties, toxic chemical emissions, and combustion characteristics were analyzed. The different adhesive types had no major effects on the insulation. With regard to the toxic emissions, all wood-fiber insulation boards showed the best rating possible except for the PF resin. In the cone-calorimeter test, the wood-fiber insulation board prepared with MUF showed a lower total heat release, mean heat release rate, smoke release, and CO and CO2 yields than the other samples because of the early formation of the carbonized layer. Based on the comprehensive evaluation, the MUF adhesive is the best choice for wood-fiber insulation boards.