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The poor corrosion/wear resistance of Mg alloy seriously limits its industrial application. Graphene-based anti-corrosion coatings show the excellent imperviousness, but they can provide the additional cathodic sites for Mg alloys, which accelerates the galvanic corrosion behaviors near the interfaces. A novel design of cerium-based intermediate layer (Ce(Ⅳ)) is reported in this study, which exhibits a synergistic effect of hydrogen/ionic bond on the graphene oxide (GO)/polyvinyl alcohol (PVA) biomimetic coating. It overcomes the problems of galvanic corrosion and low interfacial adhesion between Mg substrate and hybrid coating through a prominent barrier effect. Furthermore, the GO/PVA coating with "bricks and mortar" structure effectively blocks the permeation of electrolyte due to the reduced porosity and enhanced densification. The corrosion rate of Ce(Ⅳ)/GO/PVA coating is 11 and 19 times lower than bare Mg alloy and single GO/PVA film, respectively. The wear rate of GO/PVA and Ce(Ⅳ)/GO/PVA samples is decreased by 98.8% and 97.6%, which is ascribed to the high hardness and lubrication of GO sheets. Moreover, the relatively interlayer slipping between GO sheets can lubricate the sliding process. Compared with GO/PVA, the slightly decreased wear resistance of Ce(Ⅳ)/GO/PVA coating is resulted from the enhanced shear force. Image 1 [ABSTRACT FROM AUTHOR]

Poor corrosion and wear resistances of Mg alloys have severely restricted their extensive applications. Here we report a comparative study of bioinspired graphene oxide(GO)/reduced graphene oxide (rGO)-polyvinyl alcohol (PVA) composite films with nacre-like architectures on Mg alloys, via a facile reduction process. GO-PVA film remarkably deteriorates the corrosion resistance of Mg alloy, with an increased corrosion rate of 3.657 × 10−5 from 2.038 × 10−5 A/cm2, due to its loose microstructure and typical cathodic reaction. In contrast, the removal of oxygen-containing groups by chemical reduction leads to a recovery of conjugated structure and reduces the intrinsic capillaries, and the corrosion rate of rGO-PVA film is 18 times lower than that of GO-PVA film, through hindering the galvanic corrosion and weakening the cathodic reaction. Additionally, the wear rate of Mg alloys protected by GO/rGO-PVA films remarkably decreases by 98.6% and 98.2%, respectively. The chemical reduction effectively decreases the cluster-stacked structure on the surface of the GO-PVA film and restricts its exfoliation behavior, which promotes the puckering effect and results in a slightly enhanced wear behavior of the rGO-PVA film. The current study demonstrates a potential prospect of the bioinspired graphene-based film, which is beneficial to achieving the integrated anti-corrosive/wearable performances of metallic materials. Image 1 [ABSTRACT FROM AUTHOR]