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The objectives of this study were to use activation treatments on sodium montmorillonite and illite shale, to alter early hydration or later pozzolanic reactivity when used as supplementary cementitious materials (SCMs). For comparison purposes, treatment methods were also applied to the highly reactive pozzolan, metakaolin, and the inert filler, quartz. Activation treatment strategies included the addition of 0.15wt% zinc oxide and the use of thermal treatments to the SCMs at temperatures of 650°C, 830°C and 930°C. The use of zinc oxide additions increased the early hydration rate of SCM-containing pastes, yet introduced a chemical retardation and negatively impacted early compressive strengths. Moreover, the results suggest that retardation was inversely correlated with the pozzolanic reactivity of the SCM used. Thermal treatment methods were effective at influencing the SCM pozzolanic reactivity, with montmorillonite calcined at 830°C and illite calcined at 930°C behaving as late-reacting pozzolans. SCMs calcined at these temperatures resulted in higher 90day compressive strengths compared to mortars containing the quartz filler. Overall, this study provides insight into different strategies that maybe used to enhance the reactivity of impure calcined clays in order to facilitate their acceptance into the concrete industry. [ABSTRACT FROM AUTHOR]

Abstract: This study aimed to improve the reactivity of metakaolin-cement mixtures using ZnO additions. Kaolinite samples with 0.1–1wt% ZnO were calcined at temperature intervals of 50°C from 500 to 650°C for 1h. The resulting metakaolins were examined for structural changes after calcination and for their pozzolanic reactivity, influence on the hydration behavior of cement pastes, and impact on the compressive strength of mortar cubes. ZnO behaved as a delayed accelerator for cement paste. However, when ZnO was combined with highly amorphous metakaolin, chemical retardation was eliminated while acceleration was maintained. Such systems also had increased 28-day compressive strengths. ZnO additions did not affect the degree of dehydroxylation or the pozzolanic reactivity of the metakaolin. These results could facilitate the use of less pure calcined clays as SCM by providing a mechanism for improving reactivity and may also impact the ability to use zinc-contaminated materials in concrete. [Copyright &y& Elsevier]