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How to deal with the brittleness of ceramic materials is always one of the hot topics in the field of materials science. Design of layered ceramics with textured structure is one of the effective methods to improve their fracture toughness. The introduction of additives as interlayer phases can balance fracture toughness and flexural strength. However, the research about addition of interlayer phases and their mechanisms in the layered ceramics is still limited. In this work, nacre-like alumina ceramics were successfully fabricated by freeze casting followed by hot pressing. Silicon nitride was incorporated as the interlayer phase, and the effect on the mechanical properties of the nacre-like alumina was investigated. The addition of silicon nitride was beneficial to improvement of interlayer bonding between the alumina layers due to formation of sialon phase, leading to increase of flexural strength but decease of fracture toughness. When the content of silicon nitride was 3.3 wt%, flexural strength and fracture toughness of the sample was 468 MPa and 6.2 MPa m1/2, respectively. Compared with the sample without silicon nitride, the flexural strength was enhanced significantly. Additionally, both flexural strength and fracture toughness were improved as compared the sample without any additives. This work can provide available references for design and fabrication of high-strength and high-toughness ceramics by properly tuning the layer structure and interlayer phase composition. [ABSTRACT FROM AUTHOR]

Synergic effect of graphene oxide (GO) and silicon nitride whisker (Si 3 N 4 w) on the mechanical properties of nacre-like alumina was investigated in this study. A comprehensive analysis on the composites, including microstructure, relative densities, flexural strength and fracture toughness, was carried out. The experimental results showed that, GO promoted the fracture toughness of the composites, but reduced the flexural strength slightly; while adding a certain amount of Si 3 N 4 w improved both flexural strength and fracture toughness. With the incorporation of GO and Si 3 N 4 w, the highest flexural strength reached 520 MPa and the fracture toughness reached 9.59 MPa m1/2. Microstructure observation revealed that the enhanced mechanical properties were ascribed to the synergistic toughening mechanisms induced by the nacre-like structure of alumina, GO pull-out, Si 3 N 4 w pinning and pull-out. [ABSTRACT FROM AUTHOR]

Binderless cemented carbide has garnered attention for its exceptional hardness and suitability in extreme service conditions. The absence of a metal binder, however, leads to inadequate fracture toughness, which limits its broader application. This study explores the influence of SiC whisker on the microstructure and mechanical properties of WC-Al 2 O 3 -ZrO 2 binderless cemented carbide, utilizing a combination of experimental method and Density Functional Theory (DFT) calculations. The inclusion of 1 wt% SiC whisker resulted in a notable increase in fracture toughness, reaching an impressive toughness of 16.4 ± 0.5 MPa⋅m1/2, while maintaining a high Vickers hardness of 19.4 GPa. DFT calculations provided insights into the interface energy, cohesive energy, and charge density differences at the WC/SiC interface. This work also presents two models depicting the behavior of whiskers during fracture, based on the observed microstructure and computational findings. Overall, the present work offers significant insights and practical guidance for advancing binderless cemented carbide technologies. [ABSTRACT FROM AUTHOR]

The microstructure and mechanical properties of (Hf 0.2 Nb 0.2 Ta 0.2 Ti 0.2 Zr 0.2)B 2 high-entropy boride (HEB) were first predicted by first-principles calculations combined with virtual crystal approximation (VCA). The results verified the suitability of VCA scheme in HEB studying. Besides, single-phase (Hf 0.2 Nb 0.2 Ta 0.2 Ti 0.2 Zr 0.2)B 2 ceramics were successfully fabricated using boro/carbothermal reduction (BCTR) method and subsequent spark plasma sintering (SPS); furthermore, the effects of different amounts of B 4 C on microstructure and mechanical properties were evaluated. Due to the addition of B 4 C and C, all samples formed single-phase solid solutions after SPS. When the excess amount of B 4 C increased to 5 wt%, the sample with fine grains exhibited superior comprehensive properties with the hardness of 18.1 ± 1.0 GPa, flexural strength of 376 ± 25 MPa, and fracture toughness of 4.70 ± 0.27 MPa m1/2. Nonetheless, 10 wt% excess of B 4 C coarsened the grains and decreased the strength of the ceramic. Moreover, the nanohardness (34.5–36.9 GPa) and Young's modulus (519–571 GPa) values with different B 4 C contents just showed a slight difference and were within ranges commonly observed in high-entropy diboride ceramics. [ABSTRACT FROM AUTHOR]

Uniformly dispersed boron nitride nanosheets (BNNSs) reinforced silicon nitride (Si 3 N 4) composites were prepared by surface modification assisted flocculation combined with SPS sintering. In order to improve the dispersibility of the BNNSs in the composites, the liquid phase stripped BNNSs are surface functionalized by a two-step covalently modification. The amino-modified BNNSs (NH 2 -BNNSs) and Si 3 N 4 powders have opposite surface potential, mixed evenly by electrostatic interaction during flocculation. The results showed that mechanical properties of Si 3 N 4 composites were obviously enhanced by adding NH 2 -BNNSs. The fracture toughness and bending strength of Si 3 N 4 composites added 0.75 wt% NH 2 -BNNSs were increased by 34% and 28%, respectively, compared with monolithic Si 3 N 4. Toughening mechanisms are synergistic action of the torn, pull-out or bridging of BNNSs and crack deflection mechanisms with microstructural analyzes. The dielectric properties of the Si 3 N 4 ceramics are also improved after the addition of NH 2 -BNNSs. [ABSTRACT FROM AUTHOR]

Boron nitride nanosheets (BNNSs)/magnesium oxide (MgO) composites were prepared via hot pressing. Mechanical properties of MgO ceramics were improved obviously in virtue of adding BNNSs. The bending strength of the 1 wt% BNNSs/MgO composite increased by about 85% than that of the monolithic MgO. The fracture toughness increased by 34% with the addition of 1.5 wt% BNNSs. Microstructural analyzes have shown that the toughening mechanisms are combinations of the pull-out and bridging of BNNSs, crack deflection, and crack bypassing mechanisms. The addition of a small amount of BNNSs don't destroy the excellent dielectric properties of composites. The dielectric constant of the sample doped with 1 wt% BNNSs was about 9.5 in the whole X-band and the vast majority of P-band, and the loss tangent was less than 5 × 10−3 in 10–15.8 GHz. [ABSTRACT FROM AUTHOR]