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Whiskers have been extensively used in ceramics as excellent reinforcing phases during the past decades. Despite in-depth investigation of whisker-reinforced ceramics (WRC), however, the time-consuming, environmentally unfriendly, content design blindness of experimental method as well as pathogenicity of whiskers force people to explore quick and green research approaches. Therefore, this work aims at developing a modeling approach of WRC and predicting the mechanical properties of WRC, thereby compensating for the disadvantages of traditional experimental method. Initially, a modeling approach of WRC based on Voronoi tessellation was presented. Then, taking β-Si 3 N 4w and Si 3 N 4 as research objects, the prediction models of mechanical properties of 0–6 wt% β-Si 3 N 4w -reinforced Si 3 N 4 ceramics (SWRSC) were established. Finally, the effect of β-Si 3 N 4w content on mechanical properties of Si 3 N 4 -based ceramics was discussed, and the enhancement mechanism of β-Si 3 N 4w was revealed. Results indicated that the flexural strength of SWRSC was significantly advanced with increasing β-Si 3 N 4w content. Crack deflection and intergranular fracture induced by β-Si 3 N 4w as well as load-bearing effect of β-Si 3 N 4w were the mainly responsible for the reinforcement of Si 3 N 4 -based ceramics. The enhancement mechanisms, previously observed experimentally, were effectively simulated. The fracture toughness reached a maximum of 6.17 MPa m1/2 when β-Si 3 N 4w amount was 1 wt%, which was approximately 36.50% higher than monolithic Si 3 N 4 ceramic. The predicted value of β-Si 3 N 4w optimal content was consistent with relevant experimental conclusions. When β-Si 3 N 4w content was 3 wt%, the hardness of Si 3 N 4 -based ceramics reached the maximum value of 23.21 GPa. The effectiveness of prediction results and the presented modeling method were confirmed by comparing with related test values. [ABSTRACT FROM AUTHOR]

The trial-and-error method used in ceramics research has certain limitations such as the high blindness of material component design. Moreover, calculations of the toughness of ceramics using the extended finite element method, which is the most broadly applied technique, are complicated. To overcome these issues, in this study, multilayer graphene (MLG)/Si 3 N 4 whisker (Si 3 N 4w)-reinforced Si 3 N 4 ceramics (MWSCs) were used as the model material, and the modeling of MWSCs was conducted using Voronoi tessellation. Additionally, a more concise novel approach was applied for the prediction of the fracture toughness of MWSCs. Furthermore, the optimal MLG and Si 3 N 4w contents were predicted, and then they were verified by fabricating MWSCs using spark plasma sintering (SPS). Simulation results indicated that the optimum MLG and Si 3 N 4w contents to enable the toughness and hardness to reach the maximum values (9.87 MPa·m1/2 and 23.19 GPa) were 1 wt% and 3 wt%, which were consistent with the experimental results. Consequently, the effectiveness of the proposed method was verified. Moreover, the experimental values of the maximum fracture toughness and hardness were 11.04 MPa·m1/2 and 20.29 GPa, which were 47.20% and 12.10% higher than those of Si 3 N 4 ceramics reinforced with 1 wt% MLG, respectively. The synergistic toughening effects of MLG and Si 3 N 4w were significantly reflected. The load-bearing effect, bridging, and crack deflection induced by MLG and Si 3 N 4w were the key reasons for the improvement in the mechanical properties of MWSCs. [ABSTRACT FROM AUTHOR]

Exploring ceramic-based self-lubricating materials with low coefficient of friction (COF) has become one of the hot directions to advance the service performance and life of high-end equipment. In this work, the tribological properties of multilayer graphene (MLG)/β-Si 3 N 4 whisker (β-Si 3 N 4w)/Si 3 N 4 ceramics were investigated. The effects of load and linear speed on the dry sliding COF were discussed. The friction-reducing and self-lubricating mechanisms of MLG and β-Si 3 N 4w were deeply analyzed according to the wear morphology and mechanical properties of Si 3 N 4 -based ceramics. The friction frequency was proposed to analyze the wear mechanism. Results indicated that MLG and β-Si 3 N 4w led to a breakthrough reduction in COF. At the load of 5–20 N, the COF reached an ultra-low level of 0.04–0.07, which was a further 89.86% lower than the reported studies. The comprehensive enhancement of mechanical properties and the existence of MLG lubricating film were the mainly responsible for the ultra-low COF. The COF of MLG/β-Si 3 N 4w /Si 3 N 4 ceramics raised to 0.24–0.31 at 50–200 mm/s, but it was still 33.88–47.64% lower than that of graphene/Si 3 N 4 ceramics. The increase in COF was attributed to the high wear induced by the raised friction frequency. The furrow wear and adhesive wear were the main wear forms of MLG/β-Si 3 N 4w /Si 3 N 4 ceramics. [ABSTRACT FROM AUTHOR]