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There is a growing demand for the development of a melt process-based nanocomposite manufacturing process capable of minimizing the incorporation of expensive carbon nanotubes (CNTs) by inducing a uniform dispersion of multi-walled CNTs (MWNTs). In this study, we proposed a nanocomposite manufacturing process that includes both physical particle mixing using high-speed rotation and anionic polymerization of e-caprolactam (CL) to induce a uniform dispersion of MWNTs. MWNTs were uniformly dispersed by powder mixing and then wrapped with polyamide 6 polymers by in-situ polymerization of CL. The synergistic effect of the two sub-processes resulted in an enhanced dispersion of MWNTs and prevented aggregation of the MWNTs. The composites fabricated by the proposed process exhibited electrical conductivities of 4.49 × 10−5 S/m and 1.45 × 10 S/m at 1 wt% and 3 wt% MWNTs, respectively, indicating that by applying the proposed process it is possible to incorporate a smaller amount of MWNT to achieve electrical conductivities applicable for electrostatic discharge (ESD) (>1 X 10−5 S/m) and electromagnetic interference shielding effectiveness (EMI SE) (>10 S/m) applications. An ESD chip tray and EMI SE mobile phone case were fabricated using the prepared composite, and it was verified that the ESD and EMI SE performances can be realized.

Sulfide-based lithium superionic conducting solid electrolytes for all-solid-state lithium batteries have received much attention due to their high safety, ionic conductivity, and compatibility. However, high-temperature treatment over a long time is needed to achieve high ionic conductivity. In this work, we have prepared the dual-halide-based Li7P2S8X type lithium superionic conductors by dry ball mill process and the high ionic conducting phase was achieved by low temperature (200℃) heat-treatment process. High ionic conducting halogen-halogen composition was arrived at through a series of optimization processes. Among the compositions tested, the Li7P2S8Br0.25I0.75 solid electrolyte exhibited a high ionic conductivity value of 6.16 mS cm−1, at room temperature. The ionic radius of the halogen element played an important role in the formation of the high ionic conducting phase. Further, the ionic conductivity of Li7P2S8I0.75Br0.25 solid electrolyte was improved by metal doping at P-site. The Sn-doped Li7P2S8I0.75Br0.25 solid electrolyte exhibited a high ionic conductivity value of 7.78 mS cm−1, at room temperature. The addition of large-sized Sn atoms extended the crystal lattice parameters and increased the Li-ions transport path. The partial substitution of Sn atoms at P-site was confirmed by NMR and Laser Raman analysis. The electrochemical stability of the prepared solid electrolyte was studied by cyclic voltammetry and DC charge-discharge analysis. The addition of a metal atom to the Li7P2S8Br0.25I0.75 solid electrolyte decreased the side reaction with the Li metals. Thus, low-temperature treated metal-doped Li7P2S8Br0.25I0.75 solid electrolytes are highly favourable for the fabrication of high-performance all-solid-state batteries. The fabricated all-solid-state battery using Sn doped Li7P2S8Br0.25I0.75 solid electrolyte exhibited the high specific capacity value of 170 mAh g−1 (0.1C), at room temperature.