1. Renewable methyl acetate production from dimethyl ether carbonylation in a fluidized bed reactor.
- Author
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Kim, Jun Young, Li, Zezhong John, Jung, Hyun Seung, Nam, Ji Young, Sung, Woo Chang, Bae, Jong Wook, and Lee, Dong Hyun
- Subjects
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METHYL acetate , *FLUIDIZED bed reactors , *METHYL ether , *CARBONYLATION , *PRODUCT life cycle assessment , *CATALYST poisoning , *CHEMICAL yield - Abstract
• DME carbonylation is conducted in fluidized bed reactor to enhance the methyl acetate productivity. • Parametric studies on operating conditions were conducted for process optimization. • Optimized MA production can effectively bring economic and environmental benefits through the TEA and LCA. The carbonylation of bio-based dimethyl ether (DME) using ferrierite offers a renewable approach to methyl acetate (MA) production with a potential reduction in carbon emissions. This work showcases the feasibility of employing fluidized-bed reactors in this process, leveraging benefits such as effective solid mixing, uniform temperature distribution, and facile catalyst purge and makeup. Through parametric studies, the impact of operating conditions on the reaction kinetics and reactor hydrodynamics was elucidated. Both physical and chemical catalyst deactivation were found to be dependent on the fluidization regime. Numerical models based on experimental results enabled the prediction of reaction yield and selectivity in the process simulation and optimization. Preliminary techno-economic analysis (TEA) and life cycle assessment (LCA) showed the potential for a 40% reduction in production costs and an 8% reduction in the global warming potential compared to the fossil-based benchmark. Overall, this study highlights the operation simplicity, cost competitiveness, and environmental benefit of MA production from DME carbonylation in a fluidized-bed reactor, providing insights for process scale-up and feedstock sourcing. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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