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In order to reduce the cost of demulsifiers and improve the demulsification performance of carbon material demulsifier, the nano-SiO 2 was grafted onto the surface of oxidized carbon black (Ox-CB) by sol-gel method in current study. The novel composite demulsifier was analyzed by fourier transform infrared spectroscopy (FT-IR), field-emission scanning electron microscope (FE-SEM), energy dispersive X-ray (EDX) and X-ray diffraction spectra (XRD) which confirmed the partial grafting of SiO 2 on the oxidized carbon black (Ox-CB).The influences of temperature, settling time, and concentration of the composite demulsifier on the efficiency for breaking up water-in-oil emulsions were investigated in detail by bottle test. It was found that the best operating conditions to remove more than 90% of the water from the original emulsion were a temperature of 75 ℃ and a demulsifier concentration of 500 mg/L. The wettability, oil-water interfacial tensions (IFT) and interfacial activity of the demulsifier were further measured to explore the demulsification mechanism. Possible demulsification mechanism showed that the composite demulsifier could lead to the breakup of water-in-oil emulsions by bridging, flocculation and coalescence. The high interfacial activity is the main factor affecting the demulsification. [ABSTRACT FROM AUTHOR]

Water-in-oil emulsions are frequently encountered in petroleum extraction. In this paper, CRB-SiO 2 , a cost-efficient and environmentally friendly demulsifier, was synthesized by a two-step method. The chemical structure and surface morphology were analyzed by flourier transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM), respectively. The effect of salinity, concentration, temperature and pH value on the demulsification efficiency (DE) was investigated in detail. The DE reached 93.98% with 600 mg/L of CRB-SiO 2 at 70 °C. Also, it had an excellent tolerance of salt, acid and alkali. Moreover, the demulsification mechanism was also studied through three-phase contact angle, interfacial tension and self-assembly of interfacial membrane. CRB-SiO 2 has an amphiphilic structure and lower interfacial tension (IFT) around 37.75 mN/m. Accordingly, it can be easily adsorbed at the water-oil interface, destroying the interface membrane and initiating the separation of oil and water. In summary, CRB-SiO 2 has a potential application in petrochemical industry. [Display omitted] • CRB-SiO 2 was prepared by a two-step method. • CRB-SiO 2 has high demulsification efficiency in water-in-crude oil emulsion. • CRB-SiO 2 is environmentally friendly and highly economical because it uses waste rice bran as raw material. • CRB-SiO 2 has an excellent tolerance of salt, acid and alkali. • The demulsification mechanism has been deeply studied from many aspects. [ABSTRACT FROM AUTHOR]