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Multi-product pipelines usually transport several products in batches to respective delivery stations. As for a multi-product pipeline with multiple pump stations, this paper develops a continuous-time mixed-integer linear programming (MILP) model based on flowrate database to optimize its detailed scheduling. In the proposed model, various unit pump cost and flowrate constraints, which strongly depend on pump operation schemes, are introduced for the economy and safety of solved scheduling plans. Moreover, this paper considers the actual field processing constraints which vary with batch interface migration and rarely considered in previous work. And a novel method of historical flowrate database preprocessing is presented to enhance solving efficiency. Finally, through comparing with three real-world cases solved by another two available models, the proposed one performs the best in scheduling optimization as well as substantial reduction of pump cost. [ABSTRACT FROM AUTHOR]

This paper presents an optimization model of inspection and replacement planning for a refinery plant under the consideration of corrosion in terms of cost. The management of corrosion is an essential task for processes that operate over several years without a shutdown. This is because corrosion can cause severe failures by thinning the wall thickness and eventually cause pipes or equipment to burst. However, required safety measures, such as the corrosion management, involve costly inspection and replacement. Therefore, a cost-effective safety-action strategy is proposed in this paper. The developed model presents an optimal combination of steel grade, design wall thickness, inspection number, and inspection timing under a given corrosion rate to minimize the cost of design, inspection, replacement, and failure. Three case studies using sensitivity analyses are applied to three major processes in a refinery plant: a crude distillation unit, visbreaker, and hydrocracker. [ABSTRACT FROM AUTHOR]

In this paper, we consider near-optimal operation for a class of unconstrained batch processes using the self-optimizing control (SOC) methodology. The existing static SOC approach is extended to the dynamic case by means of a static reformulation of the dynamic optimization problem. However, the dynamic SOC problem is posed as a structure-constrained controlled variable (CV) selection problem, which is different from the static cases. A lower-block triangular structure is specified for the combination matrix, H , to allow for optimal operation whilst respecting causality. A new result is that the structure-constrained SOC problem still results in a convex formulation, which has an analytic solution where the optimal CVs associated with discrete time instants are solved separately. In addition, the inputs are directly determined based on current CV functions for on-line utilization. A fed-batch reactor and a batch distillation column are used to demonstrate the usefulness of the proposed approach. [ABSTRACT FROM AUTHOR]

In model-based real-time optimization, plant-model mismatch can be handled by applying bias- and gradient-corrections to the cost and constraint functions in an iterative optimization procedure. One of the major challenges in practice is the estimation of the plant gradients from noisy measurement data, in particular for several optimization variables. In this paper we propose a new real-time optimization scheme that explores the inherent smoothness of the plant mapping to enable a reliable optimization. The idea here is to combine the quadratic approximation approach used in derivative-free optimization techniques with the iterative gradient-modification optimization scheme. The convergence of the scheme is analyzed. Simulation studies for the optimization of a ten-variable synthetic example and a reactor benchmark problem with considerable plant-model mismatch show its promising performance. [ABSTRACT FROM AUTHOR]

Abstract: In this paper, we introduce a new cutting plane algorithm which is computationally less expensive and more efficient than Kelley’s algorithm. This new cutting plane algorithm uses an intersection cut of three types of cutting planes. We find from numerical results that the global search method formed using successive linear programming and a new intersection set is at least twice as fast as Kelley’s cutting planes. The necessary mathematical analysis and convergence theorem are provided. The key findings are illustrated via optimization of a cascade of three CSTRs. [Copyright &y& Elsevier]