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The KBS-3 method for long-term disposal of spent nuclear fuel is designed with an external self-standing copper shell, which provides the most important barrier against corrosion and escape of radionuclides, and an internal nodular cast iron insert, which provides the load-bearing structure against external loads. The material intended for the load-bearing insert is ferritic nodular cast iron EN 1563 grade EN-GJS-400-15U. In this paper, hydrogen uptake and sensitivity to hydrogen-induced cracking of the cast iron were studied using tensile testing under continuous electrochemical charging in 1 N H2SO4 solution. Hydrogen uptake was measured by using the thermal desorption method. It was found that the hydrogen desorption profile manifests three distinct peaks at initial locations of 400, 500, and 700 K with a heating rate of 6 K/min. Plastic deformation results in a remarkable increase of the 400 K peak, which indicates hydrogen uptake during deformation. In the constant extension rate tests (CERT) and the constant load tests (CLT), electrochemical hydrogen charging reduced markedly the elongation to fracture and time to fracture, respectively. In CLT, hydrogen charging increased dramatically the creep rate at the applied load of about 0.7 yield stress. Ligaments between the graphite nodules exhibit brittle cleavage facets in the presence of hydrogen, while the ligaments show a characteristic ductile appearance of shear and small dimples when testing in air or distilled water. The obtained results are discussed in terms of the known mechanisms of hydrogen-induced cracking and the role of the graphite nodules in the embrittlement of ductile cast iron.

The role of the excessive metal vacancy generation in transgranular stress corrosion cracking (TGSCC) of pure copper was studied in relation to crack initiation and growth mechanisms. Electrochemically polarized specimens were strained at room temperature in 0.3 m NaNO2 solution. Cation vacancy redistribution under applied anodic polarization took place at the p-n junction of the duplex Cu2O oxide film, resulting in cation vacancy transport in the p-type layer of the oxide to the metal substrate interface and in excessive metal vacancy accumulation in the metal substrate. The rapid initiation of TGSCC at room temperature in the cold-worked oxygen-free high-conductivity copper samples occurred during slow strain rate tests under anodic polarization in 0.3 m NaNO2 solution. The duplex Cu2O oxide film structure formed by cathodic deposition, before applying the anodic polarization, was characterized with X-ray diffraction and field emission scanning electron microscopy/electron backscatter diffraction/energy-dispersive spectroscopy. The redistribution of cation vacancies in the p-type oxide phase due to the anodic polarization and the metal vacancy accumulation in the copper substrate interface was studied by using positron annihilation spectroscopy.

Constant load tests of high-strength carbon steels with different micro-alloying using strengths in the range of 1000–1400 MPa were performed at ambient temperature under continuous electrochemical hydrogen charging. Hydrogen markedly affects delayed fracture of all the studied steels. Fractography of the studied steels shows that fracture mechanism depends on the chemical composition of the studied steels and hydrogen-induced cracking exhibits intergranular or transgranular character occurring often in the form of hydrogen flakes. The size and chemical composition of non-metallic inclusions are analyzed by scanning electron microscopy and energy-dispersive X-ray spectroscopy. Hydrogen-induced cracking initiates at TiN/TiC particles in steels with Ti alloying. Crack paths are studied with electron backscatter diffraction mapping to analyze crack initiation and growth. The thermal desorption spectroscopy method is used to analyze the distribution of hydrogen in the trapping sites. The mechanisms of hydrogen effects on fracture of high-strength steels are discussed.