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Internal concentration polarization (ICP) in a dense support layer is one of the main reasons holding back forward osmosis (FO) process. In this regard, a highly porous microstructured support (HPμS) featuring a quasi-sponge-free sublayer pore structure can be considered a suitable alternative to develop high-performance FO membranes. However, it has not been tested for its effects on FO. This study demonstrates that a TFC membrane prepared using the HPμS works out for FO by inducing 3.35 times higher water flux without compromising a reverse salt flux (J s) compared to a control TFC membrane prepared without support adjustment. The performance improvement could be achieved by HPμS's almost no sponge-like region and lateral walls, which were desirable to minimize ICP. Furthermore, we verified that it is possible to leverage co-solvent assisted interfacial polymerization (CAIP) to further improve FO membrane performances by creating a more permeable active layer. The in-house TFC membrane optimized by the HPμS and CAIP displayed 5.3 times higher FO water flux than the control membrane, while keeping comparable J s. We expect that this research could contribute to kicking the FO membrane performance up a notch by providing a practical example of simultaneous optimization of both support and active layers. [Display omitted] • A highly porous microstructured support (HPμS) successfully reduced ICP in FO. • Almost no sponge-like region and lateral walls of the HPμS were key in reducing ICP. • A sublayer structure of a support layer was examined by a non-destructive inspection. • Co-solvent assisted interfacial polymerization further improved FO performances. • The simultaneous optimizations of support and active layers maximized FO performances. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]