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Membrane distillation (MD) is a promising thermally-driven desalination process for various applications in food, pharmaceutical, textile, and chemical industries. However, membrane fouling and wetting are still major challenges, which limit the stability of MD membranes over long-term use. From 2005, researchers have developed many strategies to enhance membrane fouling resistance by simultaneously engaging reactions, but these works have not been systematically reviewed and categorized. Therefore, this review aims to identify research gaps and provide an overview of the state-of-the-art reactive MD processes, which are categorized broadly based on two configurations: 1 – " hybrid" involving coupling MD with an oxidation or biological process as a pre-treatment step and 2 – " integrated" involving immobilizing reactive materials on the membrane. The reactive MD processes were sub-classified into five categories based on reaction technology then analysed in terms of working mechanisms, advantages, limitations, and their application potentials. It shows that minimizing fouling in both hybrid and integrated processes can be attributed to the interaction of the organics/degraded by-products with the membrane surface/immobilized reactive layer, and the capability of the pollutants to be oxidized. In addition, depending on the types of the coupled process, oxidation can be accompanied by other mechanisms, such as electrostatic repulsion and electro flotation which is the most promising mechanism. Overall, despite the current developments in hybrid and integrated MD processes, many challenges exist including flux decline in the case of the complex feed solutions, a trade-off between oxidation and other accompanied mechanisms (e., electrostatic repulsion), and the possibility of membrane alteration. Future opportunities can be explored in terms of dedicated fouling studies, energy efficiency, removing/converting waste streams to valuable by-products, durability of the process equipment against oxidation, and targeting unique applications such as the treatment of concentrated organic waste streams. [Display omitted] • Reactive MD categorized into "hybrid" and "integrated" configurations. • Oxidation processes are a major focus in reactive MD. • Challenges include membrane fouling and material degradation. • Reactive MD demonstrates highly efficient treatment simultaneous with desalination. • Future studies should focus on fouling, reaction efficiency and targeted applications. [ABSTRACT FROM AUTHOR]

This study focused on the effect of sodium alginate on the performance of direct contact membrane distillation (DCMD). The feed solution contained various combinations of sodium chloride, sodium sulfate and calcium chloride along with bovine serum albumin, xanthan gum and sodium alginate. Unlike findings from the majority of prior studies that suggested the presence of alginate in feed solution caused the deterioration of membrane process performance, our results indicated that sodium alginate exhibited anti-scaling properties and water flux enhancing effect. However, this interesting phenomenon was exhibited by sodium alginate under particular conditions only. Experiments performed with other organic foulants such as xanthan gum did not display the same trend. It is believed that the presence of a hydrophilic layer (calcium alginate gel), which is much less thermal conductive as compared to the PTFE membrane, on the top of the membrane could reduce the amount of heat dissipated due to evaporative cooling or reduce conductive heat loss in the membrane, thus enhancing the thermal efficiency of the system. • Sodium alginate exhibited anti-scaling properties and water flux enhancing effect • Reduction of conductive heat loss with the presence of hydrophilic layer • The degree of improvement was governed by the consistency of the gel layer formed [ABSTRACT FROM AUTHOR]

Internal concentration polarization (ICP) in a dense support layer is one of the main reasons holding back forward osmosis (FO) process. In this regard, a highly porous microstructured support (HPμS) featuring a quasi-sponge-free sublayer pore structure can be considered a suitable alternative to develop high-performance FO membranes. However, it has not been tested for its effects on FO. This study demonstrates that a TFC membrane prepared using the HPμS works out for FO by inducing 3.35 times higher water flux without compromising a reverse salt flux (J s) compared to a control TFC membrane prepared without support adjustment. The performance improvement could be achieved by HPμS's almost no sponge-like region and lateral walls, which were desirable to minimize ICP. Furthermore, we verified that it is possible to leverage co-solvent assisted interfacial polymerization (CAIP) to further improve FO membrane performances by creating a more permeable active layer. The in-house TFC membrane optimized by the HPμS and CAIP displayed 5.3 times higher FO water flux than the control membrane, while keeping comparable J s. We expect that this research could contribute to kicking the FO membrane performance up a notch by providing a practical example of simultaneous optimization of both support and active layers. [Display omitted] • A highly porous microstructured support (HPμS) successfully reduced ICP in FO. • Almost no sponge-like region and lateral walls of the HPμS were key in reducing ICP. • A sublayer structure of a support layer was examined by a non-destructive inspection. • Co-solvent assisted interfacial polymerization further improved FO performances. • The simultaneous optimizations of support and active layers maximized FO performances. [ABSTRACT FROM AUTHOR]

The ultra-permeable membranes (UPMs) are expected to reduce the specific energy consumption (SEC) of desalination, but the potential of UPMs in hollow fiber configuration has not been well quantified. Herein, we analyse the SEC and footprints of UPM modules in three feed salinities: seawater reverse osmosis (SWRO), brackish water RO (BWRO) and low-pressure RO (LPRO). Through the modelling the fluid dynamics and mass transport of RO systems, we find that a tripling in spiral-wound SWRO membrane permeability (based on the current value of 1 L m−2 h−1 bar−1; LMH/bar) could result in 16% decrease in SEC. Contrastingly, the quadrupling of hollow fiber SWRO membrane permeability (based on the current value of 0.25 LMH/bar) could reduce the SEC by 23%. According to our analysis, hollow fiber and spiral-wound SWRO membranes with permeabilities up to 1 LMH/bar and 3 LMH/bar, respectively, can reduce the SEC of seawater desalination. On the other hand, membranes with permeabilities up to 9 LMH/bar and 12 LMH/bar can lead to SEC savings in BWRO and LPRO desalination, respectively. This study provides a general guidance to RO membrane researchers on the permeability upper-limit of which UPMs could bring about SEC and footprint savings at a system level. [Display omitted] • Energy savings achievable by high permeability RO membranes were quantified. • Modelling was performed by simulating fluid dynamics in various RO configurations. • Hollow fiber SWRO membranes (up to 1 LMH/bar) could reduce energy consumption. • Spiral-wound SWRO membranes (up to 3 LMH/bar) could reduce energy consumption. • High permeability RO membranes could bring about greater benefits in BWRO/LPRO. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]